Ignition Switch Inspection; Fuel Level Sensor Removal And Installation; Main Fuel Level Sensor; Sub Fuel Level Sensor - Suzuki GRAND VITARA JB416 Service Manual

Ignition Switch Inspection

• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
ST IG2
B2
ACC
IG1 B1
Terminal
B1 B2
Key Position
OUT
LOCK
ACC
IN
ON
START
Ignition knob switch
(with keyless start system only)
OFF (ignition knob switch released)
ON (ignition knob switch pushsed)
Repair Instructions
S5JB0E9306002
K2
P2
P1
K1
ACC IG1 IG2 ST K1 K2
Terminal P1 P2
I5RS0D930003-02
Instrumentation / Driver Info. / Horn:

Fuel Level Sensor Removal and Installation

Main Fuel Level Sensor

For removal and installation, refer to "Fuel Pump
Assembly Removal and Installation: in Section 1G in
related manual".

Sub Fuel Level Sensor

For removal and installation, refer to "Sub Fuel Level
Sensor Removal and Installation: in Section 1G in
related manual".
Fuel Level Sensor Inspection
• Check that resistance between terminals "a" and "b"
of fuel level sensor changes with change of float
position.
• Check resistance between terminals "a" and "b" at
each float position in the following.
If the measured value is out of specification, replace
fuel pump and/or sub fuel level sensor.
Main fuel level sensor [A] specifications
Float position
Full Upper
3 door "C"
model Full Lower
"D"
Full Upper
5 door "C"
model Full Lower
"D"
Sub fuel level sensor [B] specifications
Float position
Full Upper
3 door "C"
model Full Lower
"D"
Full Upper
5 door "C"
model Full Lower
"D"
S5JB0E9306004
S5JB0E9306005
Resistance (Ω)
193.7 mm
19.0 – 21.0
(7.626 in.)
42.2 mm
111.9 – 115.3
(1.661 in.)
196.8 mm
19.0 – 21.0
(7.748 in.)
34.9 mm
129.0 – 132.4
(1.374 in.)
Resistance (Ω)
48.1 mm
19.0 – 21.0
(1.894 in.)
252.8 mm
164.7 – 168.1
(9.953 in.)
64.1 mm
19.0 – 21.0
(2.524 in.)
244.8 mm
147.6 – 151.0
(9.638 in.)
9C-8