Brake Booster - Suzuki Samurai 1986 Service Manual

19-5. BRAKE BOOSTER

REMOVAL
1) Take out fluid from master cylinder with a
syringe or such.
2) Disconnect 2 brake pipes from master cylinder
and remove master cylinder from booster.
3) Disconnect vacuum hose from booster.
4) Disconnect push rod clevis from brake pedal
arm.
5) Remove attaching nuts and then booster as
shown.
1.
Vacuum hose
2. Booster
3. Push rod clevis
4. Dash panel
5. Attaching nuts
6. Master cylinder
7. Gasket
8. Split pin
9. Master cylinder pin
10. Gasket
11 Attaching nuts
Fig. 19-65
19-30
DISASSEMBLY
1. Vacuum check valve
2. Grommet
3. Booster No. 1 body
4. Piston rod
5. Reaction disc
6. Booster piston return
spring
7. Valve stopper key
8. Booster piston
9. Booster air valve assembly
10. Pressure plate
i i
Fig. 19-66
1) Remove piston rod from booster.
2) Remove push rod clevis and nut.
Fig. 19-67
11. Diaphragm
12. Booster No. 2 body
13. No. 2 body oil seal
14. Air cleaner separator
15. Air cleaner element
16. Body boot
17.
Nut
18. Bracket
19. Push rod clevis