Checking The Cylinder And Piston - Yamaha R1 Series 2015 Service Manual

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d. Remove the piston pin clip "1" using long-
nose pliers or a similar tool.
TIP
When removing the piston pin clip, hold the pis-
ton pin clip in place with your fingers because it
can easily spring.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Remove:
• Piston pin "1"
• Piston "2"
ECA13810
NOTICE
Do not use a hammer to drive the piston pin
out.
TIP
• For reference during installation, put identifica-
tion marks on the piston crown.
• Before removing the piston pin, deburr the pis-
ton pin clip groove and the piston pin bore ar-
ea. If both areas are deburred and the piston
CONNECTING RODS AND PISTONS
2
a
b
1
pin is still difficult to remove, remove it with the
piston pin puller set "3".
Piston pin puller set
90890-01304
Piston pin puller
YU-01304
1
4. Remove:
• Top ring
• 2nd ring
• Oil ring
TIP
When removing a piston ring, open the end gap
with your fingers and lift the other side of the ring
over the piston crown.
EAS30747

CHECKING THE CYLINDER AND PISTON

1. Check:
• Piston wall
• Cylinder wall
Vertical scratches
5-73
2
2
1
3
Replace the cylinder

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