Yamaha YZFR1LEC Owner's Manual
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Yamaha YZFR1LEC Owner's Manual

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OWNER'S MANUAL
YZFR1LEV(C)
LIT-11626-19-75
4B1-28199-10

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Summary of Contents for Yamaha YZFR1LEC

  • Page 1 OWNER’S MANUAL YZFR1LEV(C) LIT-11626-19-75 4B1-28199-10...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZFR1LEV(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever free Location of important labels ...1-5 Pre-operation check list ....4-2 play ........... 6-23 Adjusting the rear brake light DESCRIPTION ........2-1 OPERATION AND IMPORTANT switch ........6-24 Left view ..........2-1 RIDING POINTS ........
  • Page 8 STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 Maximum load: been specifically designed for use on create instability due to improper 200 kg (441 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 12 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 4,5,6...
  • Page 14 SAFETY INFORMATION California only CAUTION Cleaning with alkaline or HOW TO LAYOUT FUEL HOSES acid cleaner, gasoline or solvent will damage FUEL DELIVERY FUEL TANK windshield. Use neutral detergent. 5JW-00 FUEL PUMP (FUEL FILTER) PRESS. REGULATOR 5VY-2178A-00 PREMIUM UNLEADED GASOLINE ONLY California only 91 Min.
  • Page 15 SAFETY INFORMATION 3JJ-28446-A1 290 kPa, {2.90 kgf/cm }, 42psi 5VY-21668-00...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box (page 6-33) 8. Battery (page 6-32) 2. Front fork rebound damping force adjusting bolt (page 3-17) 9. Fuel injection system fuse (page 6-33) 3. Front fork spring preload adjusting bolt (page 3-17) 10.Main fuse (page 6-33) 4.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-23) 9. Seat height adjusting bolt (page 3-22) 2. Helmet holder (page 3-16) 10.Shock absorber assembly rebound damping force adjusting screw (page 3-19) 3. Passenger seat lock (page 3-15) 11.Coolant reservoir (page 6-15) 4.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-5) 5. Right handlebar switches (page 3-11) 6. Throttle grip (page 6-19) 7. Brake lever (page 3-12)

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 To lock the steering Main switch/steering lock NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls. EAU10660 All electrical systems are off. The key can be removed.

  • Page 20: Indicator And Warning Lights

    “LOCK” while the vehicle is moving, 9. Engine trouble warning light “ ” Yamaha dealer check the electrical cir- otherwise the electrical systems will cuit. be switched off, which may result in EAU11030 loss of control or an accident.
  • Page 21 If the warning light does not come on for a few seconds, and then go off, for a few seconds, then go off, have a have a Yamaha dealer check the elec- Yamaha dealer check the electrical cir- trical circuit.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.

  • Page 23: Multi-Function Meter Unit

    This warning light comes on or flashes light and on how to set it.) when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. (See page 3-5 for an explanation of the self-diagnosis de- vice.)
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS a speedometer (which shows the To switch the speedometer and ECA10031 CAUTION: riding speed) odometer/tripmeter displays be- a tachometer (which shows engine tween kilometers and miles, press Do not operate the engine in the ta- speed) the “SELECT”...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS 3. Push the “SELECT” button, and If the fuel level warning light comes on Standard measurement the minute digits will start flashing. (see page 3-2), the odometer display 1. Push the “RESET” button to start 4. Push the “RESET” button to set will automatically change to the fuel re- the stopwatch.
  • Page 26 Push the “RE- codes, note the code number, and then coolant temperature display to the air SET” button to switch the coolant tem- have a Yamaha dealer check the vehi- intake temperature display. perature display to the air intake cle.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: To adjust the brightness of the multi- indicator light control mode This function allows you to choose function meter displays and tachometer whether or not the indicator light 1.
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS The indicator light will flash 1. Push the “RESET” button to select 1. Push the “RESET” button to select when activated. (This setting the desired engine speed for acti- the desired engine speed for deac- is selected when the indicator vating the indicator light.

  • Page 29: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12344 EAU12400 ECA10050 Handlebar switches Dimmer switch “ ” CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- Left beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 30: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU33850 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting knob The clutch lever is located at the left The shift pedal is located on the left 3.

  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS it by aligning a groove on the adjusting EAU12941 EAU13070 Brake pedal Fuel tank cap knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of the motorcycle.

  • Page 32: Fuel

    Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a pump octane number [(R+M)/2] of 91 or higher, or a research...

  • Page 33: Catalytic Converter

    10%. Gasohol ECA10700 CAUTION: containing methanol is not recom- mended by Yamaha because it can The following precautions must be cause damage to the fuel system or ve- observed to prevent a fire hazard or hicle performance problems.

  • Page 34: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU33870 Helmet holders tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it...

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS To release a helmet from a helmet EAU39282 Adjusting the front fork holder This front fork is equipped with spring Remove the passenger seat, remove preload adjusting bolts, rebound damp- the helmet from the helmet holder, and ing force adjusting bolts and compres- then install the seat.
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS b. If the alignment mark on the ad- Spring preload setting: justing bolt is positioned before the Minimum (soft): alignment mark on the front fork 11 complete turns in direction (b) from the standard position cap as shown in illustration “B”, Standard position: turn the adjusting bolt in direction See explanations above.

  • Page 37: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU39270 Rebound damping setting: Compression damping setting: Adjusting the shock absorber Minimum (soft): Minimum (soft): assembly 17 click(s) in direction (b)* 20 click(s) in direction (b)* This shock absorber assembly is Standard: Standard: 12 click(s) in direction (b)* 12 click(s) in direction (b)* equipped with a spring preload adjust- Maximum (hard):...
  • Page 38 INSTRUMENT AND CONTROL FUNCTIONS Spring preload Rebound damping force Adjust the rebound damping force as follows. 1. Remove the bolt, loosen and re- move the quick fastener screw, and then pull the cowling away from the motorcycle. 1. Rebound damping force adjusting screw 1.
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS Compression damping force Compression damping setting (for NOTE: fast compression damping): Although the total number of clicks of a Minimum (soft): damping force adjusting mechanism 42 click(s) in direction (b)* may not exactly match the specifica- Standard: tions listed due to small differences in 30 click(s) in direction (b)*...

  • Page 40: Adjusting The Seat Height

    Always have a Yamaha dealer 1. Relay arm connecting rod service the shock absorber. 2. Relay arm connecting rod bolt 3. Seat height adjusting bolt 4.

  • Page 41: Luggage Strap Holders

    Tightening torque: Luggage strap holders EXUP system Relay arm connecting rod bolt: This model is equipped with Yamaha’s 8.0 Nm (0.8 m·kgf, 5.8 ft·lbf) EXUP (EXhaust Ultimate Power valve) system. This system boosts engine 5. Place the cowling in its original po-...

  • Page 42: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 43 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 44: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 45: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 46 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...

  • Page 47: Operation And Important Riding Points

    Yamaha dealer check the electrical cir- sciousness and death within a described on page 3-24. cuit. short time. Always make sure Never ride with the sidestand 3.

  • Page 48: Shifting

    OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...

  • Page 49: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 50: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 51: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. EWA12371 WARNING Do not touch either muffler bracket,...

  • Page 53: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- valve, and hose for damage. √ √ • Replace any damaged parts if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 54: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 56 Front and rear brake √ √ √ √ √ √ 24 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil SAE 10W-30 thoroughly.
  • Page 57 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.

  • Page 59: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.

  • Page 60: Checking The Spark Plugs

    Do not attempt to diagnose such problems To install the panel yourself. Instead, have a Yamaha deal- 1. Place the panel in its original posi- er check the vehicle. tion, and then install the screw.

  • Page 61: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU19681 NOTE: Canister (for California only) plug gap should be measured with a If a torque wrench is not available when wire thickness gauge and, if necessary, installing a spark plug, a good estimate adjusted to specification.

  • Page 62: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU34003 b. Remove the engine oil filler cap Engine oil and oil filter NOTE: with the special wrench as The engine oil should be between the cartridge shown. minimum and maximum level marks. The engine oil level should be checked before each ride.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling 1. Cowling 1. Engine oil drain bolt 2. Projection NOTE: 3. Start the engine, warm it up for Skip steps 7–9 if the oil filter cartridge is several minutes, and then turn it not being replaced.
  • Page 64 NOTE: recommended engine oil, and then An oil filter wrench is available at a install and tighten the oil filler cap Yamaha dealer. with the special wrench. 8. Apply a thin coat of engine oil to Recommended engine oil: the O-ring of the new oil filter car- See page 8-1.

  • Page 65: Coolant

    The coolant level must be checked engine off and have a Yamaha dealer on a cold engine since the level check the vehicle. varies with engine temperature.
  • Page 66 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator 1.

  • Page 67: Replacing The Air Filter Element

    The air filter element should be re- nance and lubrication chart. Have a placed at the intervals specified in the Yamaha dealer change the coolant. periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.
  • Page 68 Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine. Have a Yamaha dealer replace the hose, other- 1. Rubber cap wise fuel may leak.

  • Page 69: Checking The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the...

  • Page 70: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU39190 evenly from side to side. Properly Tire air pressure (measured on cold Tires adjust the suspension for your load, tires): To maximize the performance, durabil- and check the condition and pres- 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: sure of your tires.
  • Page 71 Use only the tire valves and in it, or if the sidewall is cracked, con- valve cores listed below to tact a Yamaha dealer immediately and avoid tire deflation during a have the tire replaced. high-speed ride.

  • Page 72: Forged Wheels

    If any damage is parts you choose for your vehicle visable before doing any high- found, have a Yamaha dealer re- should be designed specifically for speed riding to ride conserva- place the wheel. Do not attempt...

  • Page 73: Adjusting The Clutch Lever Free Play

    NOTE: use of items which have not been If the specified clutch lever free play play approved by Yamaha. cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.

  • Page 74: Adjusting The Rear Brake Light Switch

    EAU22390 the point that a wear indicator almost Adjusting the rear brake light Checking the front and rear touches the brake disc, have a Yamaha switch brake pads dealer replace the brake pads as a set. The front and rear brake pads must be...

  • Page 75: Checking The Brake Fluid Level

    However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.

  • Page 76: Changing The Brake Fluid

    EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

  • Page 77: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle EAU23022 NOTE: Cleaning and lubricating the nut to their specified torques. Using the alignment marks on each drive chain side of the swingarm, make sure that The drive chain must be cleaned and Tightening torques: both chain pullers are in the same posi- Locknut:...

  • Page 78: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 79: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 80: Lubricating The Swingarm Pivots

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 81: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...

  • Page 82: Battery

    To charge the battery Always keep battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- charged. Storing a discharged away from the battery and pro- tery as soon as possible if it seems to battery can cause permanent vide sufficient ventilation when have discharged.

  • Page 83: Replacing The Fuses

    If you do not have access to a The main fuse and the fuel injection sealed-type (MF) battery charg- system fuse are located under the rider er, have a Yamaha dealer seat. (See page 3-15.) charge your battery. 1. Cowling If a fuse is blown, replace it as follows.
  • Page 84 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Quick fastener 1. Fuse box 1. Spare fuse 2. Cowling 2. Left radiator fan fuse 3. Loosen and remove the quick fas- 3. Right radiator fan fuse 5. Remove the blown fuse, and then tener screws, and then slide the 4.

  • Page 85: Replacing A Headlight Bulb

    7. If the fuse immediately blows push the protruding pin in until it is flush again, have a Yamaha dealer with the fastener head. check the electrical system. 6-35...
  • Page 86 4. Install the headlight bulb cover, from oil, otherwise the transpar- and then connect the coupler. ency of the glass, the luminosity 5. Have a Yamaha dealer adjust the of the bulb, and the bulb life will headlight beam if necessary. be adversely affected. Thor-...
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.

  • Page 88: Tail/Brake Light

    1. Remove the turn signal light lens 7. Have a Yamaha dealer adjust the If the tail/brake light does not come on, by removing the screw. headlight beam if necessary. have a Yamaha dealer check it.

  • Page 89: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3. Remove the defective bulb by pull- EAU33910 Replacing the license plate Replacing an auxiliary light ing it out. light bulb bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit This model is equipped with two auxil- 5.

  • Page 90: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the socket (together with 7. Install the auxiliary light bulb cover EAU24350 Supporting the motorcycle the bulb) by pulling it out. by installing the quick fastener. Since this model is not equipped with a NOTE: centerstand, follow these precautions To install the quick fastener, push the...

  • Page 91: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 92 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten wheel axle pinch bolt B, NOTE: and then tighten pinch bolt A to the Make sure that there is enough space specified torque. between the brake pads before install- ing the brake calipers onto the brake discs.

  • Page 93: Rear Wheel

    26 Nm (2.6 m·kgf, 19 ft·lbf) WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha 12. While applying the front brake, ing bolts fully in direction (a) and dealer service the wheel.

  • Page 94: Troubleshooting

    ECA11070 CAUTION: self. However, should your motorcycle require any repair, take it to a Yamaha Do not apply the brake after the 1. Retainer dealer, whose skilled technicians have 2. Slot...

  • Page 95: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 96 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 97: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26020 ucts onto seals, gaskets, sprock- Do not use any harsh chemical Care ets, the drive chain and wheel products on plastic parts or the While the open design of a motorcycle axles. Always rinse the dirt and de- muffler.
  • Page 98 MOTORCYCLE CARE AND STORAGE den part of the windshield to thoroughly cleaned with mild de- NOTE: make sure that it does not leave tergent, alkaline products and a Salt sprayed on roads in the winter may any marks. If the windshield is soft brush may be used.

  • Page 99: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 100 MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

  • Page 101: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel tank capacity: 18.0 L (4.76 US gal) (3.96 Imp.gal) Overall length: Type: Fuel reserve amount: 2085 mm (82.1 in) YAMALUBE 4, SAE10W30 or SAE20W40 3.4 L (0.90 US gal) (0.75 Imp.gal) Overall width: Fuel injection: 720 mm (28.3 in) Overall height: Manufacturer:...
  • Page 102 SPECIFICATIONS 2nd: (Total weight of rider, passenger, cargo and Operation: 33/16 (2.063) accessories) Right hand operation 3rd: Tire air pressure (measured on cold Recommended fluid: 37/21 (1.762) DOT 4 tires): 4th: Rear brake: Loading condition: 35/23 (1.522) Type: 0–90 kg (0–198 lb) 5th: Single disc brake Front:...
  • Page 103 SPECIFICATIONS Voltage, capacity: Shift timing indicator light: 12 V, 8.6 Ah Headlight: Fuses: Bulb type: Main fuse: Halogen bulb 50.0 A Bulb voltage, wattage × quantity: Headlight fuse: 25.0 A Headlight: 12 V, 55.0 W × 4 Signaling system fuse: 10.0 A Tail/brake light: Ignition fuse:...

  • Page 104: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 105 (See page 3-15.) Record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a Yamaha dealer. EWA12371 WARNING Do not touch either muffler bracket,...

  • Page 106: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 107: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 108: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 109 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 110: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 111 CONSUMER INFORMATION...

  • Page 112: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 113 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 114 INDEX Front fork, checking ......6-30 Fuel............3-14 Accessories and replacement parts..6-22 Oil level warning light ......3-2 Fuel level warning light ......3-3 Air filter element, replacing ....6-17 Fuel tank cap ........3-13 Auxiliary light bulb, replacing ....6-39 Panels, removing and installing ....6-9 Fuses, replacing ........
  • Page 115 INDEX Tool kit ............ 6-1 Troubleshooting........6-44 Troubleshooting charts ......6-45 Turn signal indicator lights ...... 3-2 Turn signal light bulb, replacing.... 6-38 Turn signal switch......... 3-11 Valve clearance ........6-19 Vehicle identification number....9-1 Warranty, extended ........ 9-9 Warranty, limited........9-7 Wheel bearings, checking ....
  • Page 116 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.11-0.5×1 CR...

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