Lenze 8400 StateLine C Hardware Manual
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Lenze 8400 StateLine C Hardware Manual

L-force drives frequency inverter
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EDS84ASC552
.A4K
efesotomasyon.com - Lenze
L−force Drives
8400
0.25 ... 22 kW
E84Axxxx StateLine C/HighLine C
8400 frequency inverter
Hardware Manual
l

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Summary of Contents for Lenze 8400 StateLine C

  • Page 1 - Lenze L−force Drives EDS84ASC552 .A4K Hardware Manual 8400 0.25 ... 22 kW E84Axxxx StateLine C/HighLine C 8400 frequency inverter...
  • Page 2 - Lenze 0Fig. 0Tab. 0...

  • Page 3: Table Of Contents

    ............General safety and application notes for Lenze controllers .
  • Page 4 - Lenze Contents HighLine C control terminals ......... . .
  • Page 5 ........8.2.5 Rating for Lenze brake resistors ....... . .
  • Page 6 - Lenze Contents Safety engineering ............

  • Page 7: About This Documentation

    This Hardware Manual is intended for all persons who design, install, commission, and adjust controllers of the 8400 Inverter Drives product range. Tip! Documentation and software updates for further Lenze products can be found on the Internet in the "Services & Downloads" area under http://www.Lenze.com...

  • Page 8: Conventions Used

    - Lenze About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Writing Examples/notes Notation of numbers Decimal separator Point The decimal point is always used.

  • Page 9: Terms And Abbreviations Used

    - Lenze About this documentation Terms and abbreviations used Terms and abbreviations used Term Meaning Device size Used as generic term for a group of devices which have the same dimensions (depth, height and width) but different power ratings.

  • Page 10: Notes Used

    - Lenze About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger)

  • Page 11: Safety Instructions

    – The procedural notes and circuit details described in this documentation are only proposals. It’s up to the user to check whether they can be transferred to the particular applications. Lenze Drives GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 12 - Lenze Safety instructions General safety and application notes for Lenze controllers Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.
  • Page 13 Reduce housing openings and cutouts to a minimum. Lenze controllers can cause a DC current in the PE conductor. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, a residual current device (RCD) of type B must be used on the supply side of the controller in case of a three−phase controller supply.

  • Page 14: General Safety And Application Instructions For Lenze Motors

    - Lenze Safety instructions General safety and application instructions for Lenze motors General safety and application instructions for Lenze motors (According to: Low−Voltage Directive 2006/95/EC) General Low−voltage machines have hazardous live and rotating parts and possibly also hot surfaces.
  • Page 15 - Lenze Safety instructions General safety and application instructions for Lenze motors Installation Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly.
  • Page 16 - Lenze Safety instructions General safety and application instructions for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure insulation resistance. In the case of values £ 1 kW per volt of rated voltage, dry winding.

  • Page 17: Residual Hazards

    - Lenze Safety instructions Residual hazards Residual hazards Protection of persons Before working on the controller, check that no voltage is applied to the power ƒ terminals, because – depending on the controller − the power terminals U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous voltages for up to 3 to 20 minutes after mains disconnection.

  • Page 18: Product Description

    - Lenze Product description Device features Product description Device features Version StateLine C HighLine C Features ü ü Power range from 250 W to 22 kW Interfaces for communication modules and ü ü diagnostic adapters ü ü Integrated interference suppression according to EN 61800−3...

  • Page 19: Overview Of Standard Devices

    - Lenze Product description Overview of standard devices Overview of standard devices Standard device in device size GG 1 ... 3 Standard device in device size GG 4 ... 6 8400HLC058 8400HLC057 Connection Information Pos. Description 230 V 400 V...

  • Page 20: Overview Of Control Terminals

    - Lenze Product description Overview of control terminals Overview of control terminals Control terminals for devices in the StateLine version Control terminals for devices in the HighLine version 8400HLC080a 8400HLC081a Connection Information Pos. Description StateLine C HighLine C CANopen connection...

  • Page 21: Identification

    - Lenze Product description Identification Identification The type data used in this manual refer to the nameplate which is placed at the front of the controller (Fig. 3−1). 8400SLC007 Fig. 3−1 Nameplate position  Type designation ‚ Hardware version/software version...

  • Page 22: Type Code

    - Lenze Product description Type code Type code Product range 8400 Inverter Drives Version A = 1st generation Inverter type V = vector−controlled inverter Version SC = StateLine C HC = HighLine C Mounting type E = installation D = Push−trough technique C = Cold plate technique Power e.g.

  • Page 23: Technical Data

    - Lenze Technical data General data and operating conditions Technical data General data and operating conditions Conformity and approval Conformity 2006/95/EG Low−Voltage Directive Approval UL 508C Approved: – Device size 1 ... 5 (0.25 ... 15 kW) – Device E84AV ... with safety unit In preparation: –...
  • Page 24 - Lenze Technical data General data and operating conditions Environmental conditions Climate Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C) Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C) Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C) Operation at 2/4 kHz, +45 ... +55 °C: Operation at 8/16 kHz, +40 ...
  • Page 25 - Lenze Technical data General data and operating conditions Noise emission EN 61800−3 cable−guided up to 25 m of shielded motor cable: category C2 Radiation Category C2 Noise immunity (according to requirements of EN 61800−3) Electrostatic discharge EN 61000−4−2...
  • Page 26 - Lenze Technical data General data and operating conditions Open and closed loop control Open and closed loop control modes VFCplus: V loop (linear or square−law) V/f closed loop SLVC: Sensorless vector control (torque/speed) Servo control (torque/speed) Switching frequency...

  • Page 27: Rated Data

    - Lenze Technical data Rated data Overview Rated data 4.2.1 Overview Input data Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 1/N/PE AC 180 − 0 % ... 264 + 0 % 45 − 0 % ... 65 + 0 % 3/PE AC 320 −...
  • Page 28 - Lenze Technical data Rated data Overview Output data Voltage Frequency Current [A] Number of phases   Type [Hz] max. +45 °C max. +55 °C E84AVxxx2512 0 − 230 0 − 1000 E84AVxxx3712 0 − 230 0 − 1000 E84AVxxx5512 0 −...
  • Page 29 - Lenze Technical data Rated data Overview Power losses Power loss P Type when operating with rated output current I when controller is inhibited E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 E84AVxxx1122 E84AVxxx1522 E84AVxxx2222 E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 E84AVxxx3024 E84AVxxx4024...

  • Page 30: Operation At Rated Mains Voltage 230 V

    - Lenze Technical data Rated data Operation at rated mains voltage 230 V 4.2.2 Operation at rated mains voltage 230 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 1/N/PE AC 180 − 0 % ... 264 + 0 % 45 −...
  • Page 31 - Lenze Technical data Rated data Operation at rated mains voltage 230 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 E84AVxxx1122 11.0 11.0 11.0 E84AVxxx1522 14.0...
  • Page 32 - Lenze Technical data Rated data Operation at rated mains voltage 230 V Fuses and cable cross−sections Operation without external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, N − laying system...
  • Page 33 - Lenze Technical data Rated data Operation at rated mains voltage 230 V Operation with external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, N − laying system L1, N...

  • Page 34: Operation At Rated Mains Voltage 400 V

    - Lenze Technical data Rated data Operation at rated mains voltage 400 V 4.2.3 Operation at rated mains voltage 400 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 320 − 0 % ... 440 + 0 % 45 −...
  • Page 35 - Lenze Technical data Rated data Operation at rated mains voltage 400 V Alternative DC supply Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 455 − 0 % ... 620 + 0 % −...
  • Page 36 - Lenze Technical data Rated data Operation at rated mains voltage 400 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 11.2 11.2 11.2 E84AVxxx3024 14.6...
  • Page 37 - Lenze Technical data Rated data Operation at rated mains voltage 400 V Rated data for internal brake chopper Switching threshold V : 725 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type ¥ E84AVxxx3714 − − ¥ E84AVxxx5514 −...
  • Page 38 - Lenze Technical data Rated data Operation at rated mains voltage 400 V Fuses and cable cross−sections Operation without external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system...
  • Page 39 - Lenze Technical data Rated data Operation at rated mains voltage 400 V Operation with external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system L1, L2, L3...

  • Page 40: Operation At Rated Mains Voltage 500 V

    - Lenze Technical data Rated data Operation at rated mains voltage 500 V 4.2.4 Operation at rated mains voltage 500 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 400 − 0 % ... 550 + 0 % 45 −...
  • Page 41 - Lenze Technical data Rated data Operation at rated mains voltage 500 V Alternative DC supply Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 565 − 0 % ... 775 + 0 % −...
  • Page 42 - Lenze Technical data Rated data Operation at rated mains voltage 500 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 11.2 11.2 10.4 E84AVxxx3024 14.6...
  • Page 43 - Lenze Technical data Rated data Operation at rated mains voltage 500 V Rated data for internal brake chopper Switching threshold V : 790 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type ¥ E84AVxxx3714 − − ¥ E84AVxxx5514 −...
  • Page 44 - Lenze Technical data Rated data Operation at rated mains voltage 500 V Fuses and cable cross−sections Operation without external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system...
  • Page 45 - Lenze Technical data Rated data Operation at rated mains voltage 500 V Operation with external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system L1, L2, L3...

  • Page 46: Current Characteristics

    - Lenze Technical data Current characteristics Current characteristics Under certain operating conditions, the maximum output current is limited for all devices: When exceeding the maximum heatsink temperature, the controller switches from ƒ 16kHz to 8kHz and from 8kHz to 4kHz (but not from 4kHz to 2kHz), independent of the switching frequency mode.
  • Page 47 - Lenze Technical data Current characteristics Maximum output currents [A] at a fixed switching frequency and U = 230V 2 kHz 4 kHz 8 kHz 16 kHz Type aM02 aM04 aM08 aM016 aM16 E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 E84AVxxx1122 11.0 11.0...
  • Page 48 - Lenze Technical data Current characteristics Maximum output currents [A] at a fixed switching frequency and U = 500V 2 kHz 4 kHz 8 kHz 16 kHz Type aM02 aM04 aM08 aM016 aM16 E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 11.2...
  • Page 49 - Lenze Technical data Current characteristics Maximum output currents [A] at a variable switching frequency = 400V/U = 500V Type aM0v E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 11.2 E84AVxxx3024 11.0 14.6 E84AVxxx4024 14.3 19.0 E84AVxxx5524 19.5 26.0 E84AVxxx7524 24.8 33.0...

  • Page 50: Overcurrent Operation

    - Lenze Technical data Overcurrent operation Overcurrent operation The controllers are designed for an overcurrent limited in time. The load due to defined, cyclic operation is determined by the "Ixt" monitoring function. The "Ixt" function comprises two moving averaging procedures which are checked in parallel: temporary moving averaging of the apparent motor current for pulse loads ƒ...
  • Page 51 E84AVxxx251x [%] in 180−s cycle ‚ amax f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz Type E84AVxxx251x Tip! For calculations of application−specific cycles please contact your Lenze contact person. EDS84ASC552 EN 6.0...

  • Page 52: Terminal Description

    - Lenze Technical data Terminal description Overview Terminal description 4.5.1 Overview Standard device in device size GG 1 ... 3 Standard device in device size GG 4 ... 6 8400HLC058 8400HLC057 Connection Pos. Description Number Mains/DC−bus voltage (for 400V devices) X100 –...
  • Page 53 - Lenze Technical data Terminal description Overview Control terminals for devices in the StateLine version Control terminals for devices in the HighLine version 8400HLC080a 8400HLC081a Connection Number Pos. Description StateLine C HighLine C System bus (CANopen) System bus settings (CANopen)

  • Page 54: Stateline C Control Terminals

    - Lenze Technical data StateLine C control terminals External supply voltage 24 V StateLine C control terminals 4.6.1 External supply voltage 24 V Labelling Feature Rated value X4/24E Connection for external 24 V supply 24 V in accordance with IEC 61131−2 voltage by a safely separated 19.2 ...

  • Page 55: Analog Inputs

    - Lenze Technical data StateLine C control terminals Analog inputs 4.6.2 Analog inputs Labelling Feature Rated value X3/A1U Input ± 10 V Input resistance > 80 kW Input voltage in case of open circuit Display "0" (U < 0.2 V, absolute)

  • Page 56: Digital Inputs

    - Lenze Technical data StateLine C control terminals Digital inputs 4.6.4 Digital inputs Labelling Features Rated value X4/DI1, DI2 Digital input 1/2 In accordance with IEC61131−2, type 1 two−track frequency input for HTL encoder 0 ... 10 kHz X4/DI3, DI4 Digital input 3/4 In accordance with IEC61131−2, type 1...

  • Page 57: Highline C Control Terminals

    - Lenze Technical data HighLine C control terminals External supply voltage 24 V HighLine C control terminals 4.7.1 External supply voltage 24 V Labelling Feature Rated value X5/24E Connection for external 24 V supply 24 V in accordance with IEC 61131−2 voltage by a safely separated 19.2 ...

  • Page 58: Analog Inputs

    - Lenze Technical data HighLine C control terminals Analog inputs 4.7.2 Analog inputs Labelling Feature Rated value X3/A1U, A2U Input ± 10 V Input resistance > 80 kW Input voltage in case of open circuit Display "0" (U < 0.2 V, absolute)

  • Page 59: Digital Inputs

    - Lenze Technical data HighLine C control terminals Digital inputs 4.7.4 Digital inputs Labelling Features Rated value X5/DI1, DI2 Digital input 1/2 In accordance with IEC61131−2, type 1 two−track frequency input for HTL encoder 0 ... 100 kHz X5/DI3, DI4, DI5 Digital input 3/4/5 In accordance with IEC61131−2, type 1...

  • Page 60: Motor Holding Brake Connection

    - Lenze Technical data HighLine C control terminals Motor holding brake connection 4.7.7 Motor holding brake connection Labelling Feature Rated value X107/24B Connection for external 24 V supply voltage 24 V in accordance with IEC 61131−2 X107/GB by a safely separated power supply unit 19.2 ...

  • Page 61: Mechanical Installation

    - Lenze Mechanical installation Important notes Mechanical installation Important notes Danger! Sticker with warning note must be displayed prominently and close to the device! Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations.

  • Page 62: Standard Devices In The Power Range 0.25

    - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Assembly in built−in technique (standard) Standard devices in the power range 0.25 ... 2.2 kW 5.2.1 Assembly in built−in technique (standard) You can choose between three variants for mounting the "built−in unit" version of the...
  • Page 63 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Assembly without filter in "standard" technique Assembly without filter in "standard" technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 64 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Filter mounting in "standard" technique Filter mounting in "standard" technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 65 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Filter mounting in "standard" technique E84ZESR007 Fig. 5−2 Assembly with footprint filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers.
  • Page 66 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Filter mounting variant Filter mounting variant For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 67 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Filter mounting variant E84ZESR008 Fig. 5−3 Assembly with side−mounted filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers.

  • Page 68: Assembly In Push−Through Technique (Thermal Separation)

    - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Assembly in push−through technique (thermal separation) 5.2.2 Assembly in push−through technique (thermal separation) The E84AVxxD... controllers are designed for mounting in push−through design. The scope of supply includes all parts required for mounting.

  • Page 69: Mounting In "Cold Plate" Technique

    - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Mounting in "cold plate" technique 5.2.3 Mounting in "cold plate" technique The E84AVxxC... controllers are designed for assembly on coolers (e.g. collective coolers) in "cold−plate" technique.
  • Page 70 - Lenze Mechanical installation Standard devices in the power range 0.25 ... 2.2 kW Mounting in "cold plate" technique Ambient conditions The rated data and the derating factors at increased temperature also apply to the ƒ ambient temperature of the drive controllers.

  • Page 71: Standard Devices In The Power Range 3

    - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in built−in technique (standard) Standard devices in the power range 3 ... 22 kW 5.3.1 Assembly in built−in technique (standard) You can choose between three variants for mounting the "built−in unit" version of the...
  • Page 72 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly without filter in "standard" technique Assembly without filter in "standard" technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 73 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting in "standard" technique Filter mounting in "standard" technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 74 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting in "standard" technique E84ZESR020 Fig. 5−7 Assembly with footprint filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers.
  • Page 75 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting variant Filter mounting variant For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.
  • Page 76 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting variant E84ZESR021 Fig. 5−8 Assembly with side−mounted filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers.

  • Page 77: Assembly In Push−Through Technique (Thermal Separation)

    - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push−through technique (thermal separation) 5.3.2 Assembly in push−through technique (thermal separation) The E84AVxxD... controllers are designed for mounting in push−through design. The scope of supply includes all parts required for mounting.
  • Page 78 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push−through technique (thermal separation) 8400GG069 Fig. 5−10 Dimensions: Assembly in push−trough technique for devices in the power range 7.5 ... 15kW [kW] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]...

  • Page 79: Mounting In "Cold Plate" Technique

    - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in "cold plate" technique 5.3.3 Mounting in "cold plate" technique The E84AVxxC... controllers are designed for assembly on coolers (e.g. collective coolers) in "cold−plate" technique.
  • Page 80 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in "cold plate" technique Ambient conditions The rated data and the derating factors at increased temperature also apply to the ƒ ambient temperature of the drive controllers.
  • Page 81 - Lenze Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in "cold plate" technique 8400GG068 Fig. 5−12 Dimensions: Assembly in "cold plate" technique for devices in the power range 7.5 ... 15kW [kW] [mm]...

  • Page 82: Electrical Installation

    - Lenze Electrical installation Important notes Electrical installation Important notes Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 ... 20 minutes after the mains has been switched off. Possible consequences: Death or severe injuries when touching the power terminals.
  • Page 83 ƒ Monitoring of the IT system may be triggered. ƒ Protective measures: Do not use RFI filters from Lenze in IT systems. ƒ Before using the controller in IT systems, loosen the two contact screws for ƒ interference suppression (on the supply side and on the motor side).
  • Page 84 - Lenze Electrical installation Important notes Stop! Overvoltage on components: On IT systems, an earth fault in the installation can lead to impermissible overvoltages. Possible consequences: Destruction of the device. Protective measures: Before operating the controllers on IT systems, remove the contact screws on the supply side and on the motor side.

  • Page 85: Electrical Isolation

    - Lenze Electrical installation Important notes Electrical isolation 6.1.1 Electrical isolation The protective insulation of the "8400 Inverter Drives" controllers is implemented according to EN 61800−5−1. The following illustration shows the insulation concept. E84AV E84AV X100 X100 X100 X100 Ext.
  • Page 86 - Lenze Electrical installation Important notes Electrical isolation Range Connection Name Explanation Power X100 Mains  DC bus Protective separation towards X101, X106 and all control terminals X105 Motor Brake resistor Protective separation towards X100, X105 and all X101...

  • Page 87: Device Protection

    - Lenze Electrical installation Important notes Device protection 6.1.2 Device protection In case of condensation, do not connect the controller to the mains voltage before ƒ the moisture has evaporated completely. The controller must be protected by external fuses.

  • Page 88: Safety Notes For The Installation According To Ul Or Ur

    - Lenze Electrical installation Important notes Safety notes for the installation according to U or U 6.1.6 Safety notes for the installation according to U or U Warnings! The device has no overspeed protection. ƒ Must be provided with external or remote overload protection.
  • Page 89 - Lenze Electrical installation Important notes Safety notes for the installation according to U or U Branch circuit protection Fuse [A] Circuit breaker with mains without mains Type 5kA rms Type 50kA rms Rating Type choke choke E84AVxxx2512 15 A...

  • Page 90: Installation According To Emc (Installation Of A Ce−Typical Drive System)

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Shielding Installation according to EMC (installation of a CE−typical drive system) Design of the cables It is imperative to comply with the regulations concerning minimum cross−sections ƒ...
  • Page 91 - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Shielding Realisation 8400SLC024 Fig. 6−2 Wiring in compliance with EMC standards Mounting plate with electrically conductive surface Control cables, connect shielding to the upper shield sheet (PES) with a surface as large as...

  • Page 92: Mains Connection, Dc Supply

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Mains connection, DC supply 6.2.2 Mains connection, DC supply Controllers, mains chokes, or mains filters may only be connected to the mains via ƒ unshielded single cores or unshielded cables.

  • Page 93: Motor Cables

    ƒ install it separately from the motor cable. – In Lenze system cables, the cable for brake control is integrated into the motor cable. If this cable is not required for brake control, it can also be used to connect the motor temperature monitoring up to a length of 50 m.

  • Page 94: Control Cables

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Control cables 6.2.4 Control cables Control cables must be shielded to minimise interference injections. ƒ For lengths of approx. 5 m and more, use only shielded cables for analog and digital ƒ...

  • Page 95: Installation In The Control Cabinet

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Installation in the control cabinet 6.2.5 Installation in the control cabinet Mounting plate requirements Only use mounting plates with conductive surfaces (zinc−coated or V2A−steel). ƒ...
  • Page 96 - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Installation in the control cabinet Continuation of cable routing Separation of the "hot" motor cable from the control, signal, and mains cables: Never install motor and signal cables in parallel and only cross at right angles ƒ...

  • Page 97: Wiring Outside The Control Cabinet

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Wiring outside the control cabinet 6.2.6 Wiring outside the control cabinet Notes for cable routing outside the control cabinet: The longer the cables the greater the space between the cables must be.
  • Page 98 - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Wiring outside the control cabinet Wiring on the mains side It is possible to connect the controller, mains choke or RFI filter to the mains via ƒ...

  • Page 99: Detecting And Eliminating Emc Interferences

    - Lenze Electrical installation Installation according to EMC (installation of a CE−typical drive system) Detecting and eliminating EMC interferences 6.2.7 Detecting and eliminating EMC interferences Fault Cause Remedy Interferences of analog Unshielded motor cable Use shielded motor cable setpoints of your own or...

  • Page 100: Devices In The Power Range 0.25

    - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 6.3.1 Example circuits 1/N/PE AC 230 V...
  • Page 101 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits X100 N L1 X101 1k .. 10k +10 V/ 10 mA 24 V 0 .. 10 V E84AV Cxxxx DC 24 V (+19.2 …+28.8 V)
  • Page 102 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits Operation with rated power at the 230V mains, 3/PE Stop! Destruction of the device Devices with a 230V mains connection must not be connected to a three−phase 400V mains.

  • Page 103: Terminal Assignment Of The Power Connections

    - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections 6.3.2 Terminal assignment of the power connections Preparing the cable installation To connect the shield of the motor cable, use the shield lug of the rear shield sheet. Position the shield sheet as follows: 1.
  • Page 104 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Strip cables X105 X106 84MOTL001_a 84MOTL001_b U, V, W T1, T2 [mm] [mm] [mm] E84AVxxx2512 E84AVxxx3712...
  • Page 105 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connection on the motor side the controller and the motor cable can be connected to protective earth.
  • Page 106 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections IT system Danger! The release or removal of both contact screws for interference suppression ƒ reduces the degree of protection of the E84AV ... inverters from IP 20 to IP 10 in the area of these screws.
  • Page 107 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Motor connection Terminal X105 Labelling Description U, V, W Motor PE conductor " Functional earth "...
  • Page 108 Terminal assignment of the power connections Motor temperature monitoring Note! In the Lenze setting, motor temperature monitoring is activated! In the delivery status, there is a wire jumper between the terminals X106/T1 and X106/T2. Before connecting a thermal sensor, remove the wire jumper.
  • Page 109 - Lenze Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Connection of external brake resistor Terminal X105 Labelling Description Rb1, Rb2 Brake resistor " Functional earth HF−shield termination by connection to PE...

  • Page 110: Devices In The Power Range 0.37

    - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Example circuits Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) 6.4.1 Example circuits 3/PE AC 400 V/500 V F1 …...
  • Page 111 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Example circuits F1 … F3 L2 L3 X101 X100 1k .. 10k +10 V/ 10 mA 24 V E84AV Cxxxx 0 .. 10 V DC 24 V (+19.2 …+28.8 V)

  • Page 112: Terminal Assignment Of The Power Connections

    - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections 6.4.2 Terminal assignment of the power connections Preparing the cable installation To connect the shield of the motor cable, use the shield lug of the rear shield sheet. Position the shield sheet as follows: 1.
  • Page 113 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Strip cables X105 X106 84MOTL001_a 84MOTL001_b U, V, W T1, T2 [mm] [mm] [mm] E84AVxxx3714 E84AVxxx5514...
  • Page 114 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connection on the motor side the controller and the motor cable can be connected to protective earth.
  • Page 115 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections IT system Danger! The release or removal of both contact screws for interference suppression ƒ reduces the degree of protection of the E84AV ... inverters from IP 20 to IP 10 in the area of these screws.
  • Page 116 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections X100 − IT X105 − IT E8400GG006 E8400GG014 Fig. 6−18 Removal of the contact screws for device sizes 1 ... 3 (on the supply side and on the motor side) X100 −...
  • Page 117 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection to the DC bus (+U , −U Terminal X100 Labelling Description Alternative connection of the DC−bus voltage −UG...
  • Page 118 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor connection Terminal X105 Labelling Description U, V, W Motor PE conductor " Functional earth "...
  • Page 119 Terminal assignment of the power connections Motor temperature monitoring Note! In the Lenze setting, motor temperature monitoring is activated! In the delivery status, there is a wire jumper between the terminals X106/T1 and X106/T2. Before connecting a thermal sensor, remove the wire jumper.
  • Page 120 - Lenze Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection of external brake resistor Terminal X105 Labelling Description Rb1, Rb2 Brake resistor " Functional earth HF−shield termination by connection to PE...

  • Page 121: Common Control Terminals

    - Lenze Electrical installation Common control terminals Important notes Common control terminals 6.5.1 Important notes Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures.
  • Page 122 - Lenze Electrical installation Common control terminals Important notes Preparing the cable installation The shields of the control cables are connected to the left shield lug of the front shield sheet. For this, proceed as shown in the illustration.
  • Page 123 - Lenze Electrical installation Common control terminals Important notes StateLine: stripping dimensions ƒ min. max. min. max. min. max. [mm] [mm] [mm] [mm] [mm] [mm] [AWG] [AWG] [AWG] 0.2 ... 1.5 0.2 ... 1.5 0.2 ... 1.5 24 ... 16 24 ...

  • Page 124: System Bus Connection (Canopen)

    - Lenze Electrical installation Common control terminals System bus connection (CANopen) 6.5.2 System bus connection (CANopen) d c b a 64 32 16 8 4 2 1 Baud CAN Adress EDSCAN 120Ω CAN-High CAN-Low CAN-Ground " " " 8400HLC048 8400SLC041 Fig.

  • Page 125: Relay Output Connection

    - Lenze Electrical installation Common control terminals Relay output connection 6.5.3 Relay output connection X101 X101 8400GG009 8400GG010 Fig. 6−23 Wiring of the relay outputs Labelling Description Central contact of relay AC 250 V, 3 A DC 24V, 2A Relay output NC (normally closed) DC 240 V, 0.16 A...
  • Page 126 - Lenze Electrical installation Common control terminals Relay output connection Note! Switching of control signals: ƒ – Use shielded cables – HF−shield termination by PE connection – The minimum load for a correct through−connection of the relay contacts is 10 V DC and 10 mA. Both values must be exceeded at the same time.

  • Page 127: Diagnostics

    EZAEBK2001 diagnosis terminal ƒ In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning. The keypad serves to check or change individual settings. It is directly plugged onto the controller.

  • Page 128: Stateline C Control Terminals

    - Lenze Electrical installation StateLine C control terminals External supply voltage 24 V StateLine C control terminals 6.6.1 External supply voltage 24 V GND-IO GND-IO 24 V int. DC 24 V (+19.2... +28.8 V) 8400SLC044 8400SLC045 Fig. 6−24 Connection to an external supply voltage...

  • Page 129: Analog Inputs And Outputs

    - Lenze Electrical installation StateLine C control terminals Analog inputs and outputs 6.6.2 Analog inputs and outputs +10 V / 10 mA O1U GA A1I A1U AR " 0 ...10 V 2 mA 1k ... 10k 8400SLC042 8400SLC043 Fig. 6−25...
  • Page 130 - Lenze Electrical installation StateLine C control terminals Analog inputs and outputs Example circuit GND-A GND-A +10 V / +10 V / 10 mA 10 mA E84AVSC... E84AVSC... A1I A1U AR A1I A1U AR " " 8400SLC012 8400SLC011 GND-IO...

  • Page 131: Digital Inputs And Outputs

    - Lenze Electrical installation StateLine C control terminals Digital inputs and outputs 6.6.3 Digital inputs and outputs GND-IO GND-IO 24 V int. DC 24 V (+19.2... +28.8 V) 8400SLC044 8400SLC045 Fig. 6−27 Connection of the digital inputs and outputs...
  • Page 132 - Lenze Electrical installation StateLine C control terminals Digital inputs and outputs Example circuit GND-IO GND-IO GND-IO GND-IO 24 V 24 V int. int. E84AVSC... E84AVSC... DC 24 V (+19.2 … +28.8 V) 8400SLC015 8400SLC016 GND-IO GND-IO GND-IO GND-IO...

  • Page 133: Highline C Control Terminals

    - Lenze Electrical installation HighLine C control terminals External supply voltage 24 V HighLine C control terminals 6.7.1 External supply voltage 24 V GND-I 24 V int. DC 24 V (+19.2... +28.8 V) 8400HLC036 8400HLC045 Fig. 6−29 Connection to an external supply voltage...
  • Page 134 - Lenze Electrical installation HighLine C control terminals External supply voltage 24 V GND-O DC 24 V (+19.2...+28.8 V) 8400HLC035 8400HLC045 Fig. 6−30 Connection to an external supply voltage Labelling Description Connection for an external 24 V supply by a safely separated power supply unit (SELV/PELV), IEC 61131−2...

  • Page 135: Analog Inputs And Outputs

    - Lenze Electrical installation HighLine C control terminals Analog inputs and outputs 6.7.2 Analog inputs and outputs GND-A +10 V / 10 mA " 0 ...10 V 1k ... 10k 8400HLC034 8400HLC012 Fig. 6−31 Connection of the analog inputs and outputs...
  • Page 136 - Lenze Electrical installation HighLine C control terminals Analog inputs and outputs Example circuit GND-A GND-A +10 V / +10 V / 10 mA 10 mA E84AVHC... E84AVHC... " " 8400HLC012 8400HLC012 GND-A GND-A +10 V / +10 V /...

  • Page 137: Digital Inputs And Outputs

    - Lenze Electrical installation HighLine C control terminals Digital inputs and outputs 6.7.3 Digital inputs and outputs GND-I 24 V int. DC 24 V (+19.2... +28.8 V) 8400HLC036 8400HLC045 Fig. 6−33 Connection of the digital inputs Labelling Description Controller enable/controller inhibit, always required...
  • Page 138 - Lenze Electrical installation HighLine C control terminals Digital inputs and outputs GND-O DC 24 V (+19.2...+28.8 V) 8400HLC035 8400HLC045 Fig. 6−34 Connection of the digital outputs Labelling Description Digital output 1 ^ 59 Digital output 2 IEC61131−2, type 1...
  • Page 139 - Lenze Electrical installation HighLine C control terminals Digital inputs and outputs Example circuit Note! For stable digital output states, in particular during the starting phase of the controller, you must use an external 24V supply for the digital outputs.

  • Page 140: Motor Holding Brake Connection

    SELV/PELV Example circuit ^ 157 Observe correct polarity! GND connection for external supply Pos. connection of the motor holding brake (Lenze: WH) Neg. connection of the motor holding brake (Lenze: BN) Terminal data Conductor cross−section Tightening torque...

  • Page 141: Commissioning

    – the chapter "Diagnostics" – the online help in the »Engineer« – the 8400 StateLine C or 8400 HighLine C software manual To prevent injury to persons or damage to material assets, check ..before connecting the mains voltage: Wiring for completeness, short circuit, and earth fault ƒ...
  • Page 142 (see the 8400 StateLine software manual or the 8400 HighLine software manual) – For detailed information on commissioning and parameterisation with the »Engineer«, please see the software manual "Inverter Drives 8400 StateLine C" and "Inverter Drives 8400 HighLine C". Tip! Use the »Engineer«...
  • Page 143 400 V. Tip! In the Lenze setting, the "linear V/f characteristic" operating mode is set as motor control. The parameter settings are preset so that if the frequency inverter and the 50 Hz asynchronous machine match in terms of power, the controller is ready for operation without any further need for parameterisation and the motor operates satisfactorily.

  • Page 144: Quick Commissioning

    - Lenze Commissioning Quick commissioning Quick commissioning Target For test and demonstration purposes, the load−free motor shall be rotated in best time with an amount of wiring as little as possible and few settings. Keypad or setpoint potentiometer For this simple application, you can choose between two drive control options: Keypad control (¶...

  • Page 145: Keypad Control

    RFR = High Reset error High ® Low (edge−controlled) 3. Load Lenze setting to controller Note! The application "actuating drive speed" is implemented with the Lenze setting. After attaching the keypad or MCTRL: Act. speed val. C00051 switching on the controller with...
  • Page 146 Press the left function key to go to the "User menu". 4. Set keypad control Continue as with commissioning Par1 8400 StateLineC step [ 3. Load Lenze setting to Load Lenze setting User - Menu controller: C00002/1 – "Quick commissioning" menu...

  • Page 147: Terminal Control

    High ® Low (edge−controlled) DC 24 V 3. If you can be sure that the frequency inverter is in the default state (Lenze setting), you can skip the following step. If not, establish the Lenze setting of the frequency inverter. We recommend to use the keypad for this.
  • Page 148 SAVE Click right button. Code 00002/1: – Parameterise with left "Edit" function key When the Lenze setting is loaded, the MCTRL: Act. speed val. display goes off for a short time. C00051 When the display goes on again, the 0 rpm main menu appears.

  • Page 149: Braking Operation

    - Lenze Braking operation Braking operation without additional measures Braking operation Braking operation without additional measures Decelerating small masses To decelerate small masses, the "DC injection brake DCB" functions can be parameterised. DC−injection braking enables a quick deceleration of the drive to standstill without using an external brake resistor.

  • Page 150: Braking Operation With External Brake Resistor

    - Lenze Braking operation Braking operation with external brake resistor Operation at rated mains voltage 230 V Braking operation with external brake resistor To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat.

  • Page 151: Operation At Rated Mains Voltage 400 V

    - Lenze Braking operation Braking operation with external brake resistor Operation at rated mains voltage 400 V 8.2.2 Operation at rated mains voltage 400 V Switching threshold V : 725 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type ¥...

  • Page 152: Operation At Rated Mains Voltage 500 V

    - Lenze Braking operation Braking operation with external brake resistor Operation at rated mains voltage 500 V 8.2.3 Operation at rated mains voltage 500 V Switching threshold V : 790 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type ¥...

  • Page 153: Selection Of The Brake Resistors

    8.2.4 Selection of the brake resistors The recommended Lenze brake resistors are adapted to the corresponding controller (with regard to 150 % of regenerative power). They are suitable for most of the applications. For special applications, e.g. centrifuges, the brake resistor must meet the following...

  • Page 154: Rating For Lenze Brake Resistors

    - Lenze Braking operation Braking operation with external brake resistor Rating for Lenze brake resistors 8.2.5 Rating for Lenze brake resistors To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat.

  • Page 155: Wiring Of Brake Resistor

    - Lenze Braking operation Braking operation with external brake resistor Wiring of brake resistor 8.2.6 Wiring of brake resistor Danger! Hazardous electrical voltage During operation of the standard device and up to 3 minutes after power−off hazardous electrical voltages may occur at the terminals of the brake resistor.
  • Page 156 - Lenze Braking operation Braking operation with external brake resistor Wiring of brake resistor Wiring principle RB1 RB2 T1 T2 RB1 RB2 T1 T2  ‚  ‚ ERBG008 ERBG007 Fig. 8−1 Wiring of a brake resistor to the controller HF−shield termination by PE connection via shield clamp...

  • Page 157: Operation With Spring−Applied Brake

    Operation with spring−applied brake 8.3.1 Introduction Lenze three−phase AC motors and G−motion geared motors can be equipped with spring−applied brakes (motor holding brakes). An external motor brake control module is required for switching and as a DC supply of the spring−applied brakes.
  • Page 158 – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). In the case of a permanent magnet holding brake, observe the correct ƒ...

  • Page 159: Rated Data

    - Lenze Braking operation Operation with spring−applied brake Rated data 8.3.2 Rated data E82ZWBRB brake switch ƒ Range Values Input voltage 1/N/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz 2/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz Input current AC 0.1 ...
  • Page 160 - Lenze Braking operation Operation with spring−applied brake Rated data Integrated brake control for devices in the HighLine version ƒ Range Values Input voltage DC 24 V in accordance with IEC 61131−2 19.2 ... 28.8 V Input current DC 0.1 ... 2.6 A...

  • Page 161: Wiring

    L2/N L1 6 mm 0.24 in BD1 = + BD2 = - DC 205 V 82zwbrx_10 Lenze controller with digital output F10 Additional cable protection E82ZWBRE brake switch ƒ 3/PE AC 400 V … 500 V F1...F3 DIGOUT +15 … +30 V, 5 …...
  • Page 162 - Lenze Braking operation Operation with spring−applied brake Wiring Integrated brake control for devices in the HighLine version ƒ 24 V DC E84AVHC... " X107 1.5 mm² BD1 = + BD2 = - " E84HLC005 E84AVHC... Controller in the HighLine version Cable protection in secondary circuit.

  • Page 163: Diagnostics

    - Lenze Diagnostics Display of operating data, diagnostics Status display via LEDs at the controller Diagnostics Display of operating data, diagnostics 9.1.1 Status display via LEDs at the controller During operation, the operating status of the controller is indicated by four light−emitting diodes.These are located at the front of the device.
  • Page 164 - Lenze Diagnostics Display of operating data, diagnostics Status display via LEDs at the controller The LEDs "DRIVE READY" and "DRIVE ERROR" can blink in different ways depending on the device states which are explained in the following. This permits an easy device diagnostics without additional tools.

  • Page 165: Drive Diagnostics Via Keypad

    - Lenze Diagnostics Display of operating data, diagnostics Drive diagnostics via keypad 9.1.2 Drive diagnostics via keypad Important operating parameters are measured by the controller. They can be displayed with the keypad or PC. Some operating data can be calibrated to be displayed or selected directly with the unit of the process quantity (e.g.
  • Page 166 - Lenze Diagnostics Display of operating data, diagnostics Drive diagnostics via keypad Parameter Display C00183 Device state C00168 Error number C00051 Actual speed value C00052 Motor voltage C00054 Motor current C00057/1 Maximum torque C00057/2 Torque at maximum current C00059 Motor −...

  • Page 167: Safety Engineering

    - Lenze Safety engineering Introduction Safety engineering 10.1 Introduction With increasing automation, protection of persons against hazardous movements is becoming more important. Functional safety describes the measures needed by means of electrical or electronic equipment to reduce or remove danger caused by failures.

  • Page 168: Important Notes

    - Lenze Safety engineering Important notes 10.2 Important notes Application as directed The controllers of the 8400 series that are equipped with drive−based safety must not be modified by the user. This concerns the unauthorised exchange or removal of the drive−based safety.

  • Page 169: Hazard And Risk Analysis

    - Lenze Safety engineering Important notes Hazard and risk analysis During operation After the installation is completed, the operator must check the wiring of the safety function. The functional test must be repeated at regular intervals. The time intervals to be selected depend on the application, the entire system and the corresponding risk analysis.

  • Page 170: Overview Of Sensors

    - Lenze Safety engineering Overview of sensors 10.3 Overview of sensors Passive sensors Passive sensors are two−channel switching elements with contacts. The connecting cables and the sensor function must be monitored. The contacts must switch simultaneously (equivalently). Nevertheless, safety functions will be activated as soon as at least one channel is switched.

  • Page 171: Operating Mode

    - Lenze Safety engineering Operating mode 10.4 Operating mode Danger! If the request for the safety function is cancelled, the drive will restart automatically. You must provide external measures which ensure that the drive only restarts after a confirmation (EN 60204).

  • Page 172: Technical Data

    - Lenze Safety engineering Technical data 10.5 Technical data Supply The inputs and outputs are isolated and designed for a low−voltage supply through a safely separated power supply unit (SELV/PELV) of 24 V DC. P/N switching input signals and test pulses £...

  • Page 173: Electrical Installation

    - Lenze Safety engineering Electrical installation 10.6 Electrical installation μC E84ABSB002 E84ABSB001 Fig. 10−2 Block diagram − safe torque off (STO) Safety unit Pluggable terminal strip for the safety unit SIA, SIB, GI Connections for shutdown paths 24O, DO1, GO...

  • Page 174: Certification

    - Lenze Safety engineering Certification 10.7 Certification The certification of drive−based safety in the controllers of the 8400 series is based on the following test fundamentals: EN ISO 13849−1 ƒ EN 60204−1 ƒ EN 50178 ƒ EN 61800−3 ƒ...

  • Page 175: Accessories (Overview)

    - Lenze Accessories (overview) Overview Accessories (overview) Note! You can find additional information on the accessories in the catalogue to this product series. 11.1 Overview Matching accessories for L−force Inverter Drives 8400: Communication modules ƒ – PROFIBUS E84AYCPM – EtherCAT E84AYCET Memory module ƒ...

  • Page 176: Mains Chokes

    - Lenze Accessories (overview) Mains chokes 11.2 Mains chokes Assignment Type Mains choke E84AVxxx2512 ELN1−0900H005 E84AVxxx3712 E84AVxxx5512 ELN1−0500H009 E84AVxxx7512 E84AVxxx1122 E84AVxxx1522 ELN1−0250H018 E84AVxxx2222 E84AVxxx3714 E84AVxxx5514 ELN3−1500H003−001 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 ELN3−0680H006−001 E84AVxxx2224 E84AVxxx3024 ELN3−0500H007−001 E84AVxxx4024 ELN3−0250H013−001 E84AVxxx5524 E84AVxxx7524 ELN3−0170H017−001 E84AVxxx1134 ELN3−0150H024−001...

  • Page 177: Rfi Filters

    - Lenze Accessories (overview) RFI filters 11.3 RFI filters Assignment RFI filter Type E84AVxxx2512 E84AZESR3712SD E84AZESR3712LD E84AZESR3712LL E84AVxxx3712 E84AVxxx5512 E84AZESR7512SD E84AZESR7512LD E84AZESR7512LL E84AVxxx7512 E84AVxxx1122 E84AVxxx1522 E84AZESR2222SD E84AZESR2222LD E84AZESR2222LL E84AVxxx2222 E84AVxxx3714 E84AVxxx5514 E84AZESR7514SD E84AZESR7514LD − E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AZESR2224SD E84AZESR2224LD −...

  • Page 178: Sinusoidal Filters

    - Lenze Accessories (overview) Sinusoidal filters 11.4 Sinusoidal filters Voltage range Switching Inductance Mass frequency U [V] [kHz] L [mH] m [kg] Controller Sinusoidal filter E84AVxxx3714 E84AVxxx5514 EZS3−004A200 0 ... 550 V AC 4 ... 8 11.0 E84AVxxx7514 E84AVxxx1124...

  • Page 179: External Brake Resistors

    - Lenze Accessories (overview) External brake resistors 11.5 External brake resistors Product key Rated data − brake resistor Controller Brake resistor Resistor Continuous power Heat quantity R [W] P [W] [kWs] E84AVxxx2512 ERBM180R050W E84AVxxx3712 E84AVxxx5512 ERBM100R100W E84AVxxx7512 E84AVxxx1122 ERBP033R200W...

  • Page 180: Memory Module

    - Lenze Accessories (overview) Memory module 11.6 Memory module Name: Memory module Model designation: E84AYM10S/M Slot: MMI The parameters of the controller are stored in the memory module. The pluggable memory module provides a fast parameter set transfer to a controller identical in construction.

  • Page 181: Communication Modules

    ƒ Electrical isolation from the bus ƒ Sub−D connection ƒ Suitable for Inverter Drives 8400 StateLine C and HighLine C ƒ Name: EtherCATcommunication module Model designation: E84AYCETV Slot: MCI The EtherCAT communication module is a real−time capable slave coupling module. It connects the controller with the EtherCAT communication system.

  • Page 182: Keypad

    - Lenze Accessories (overview) Keypad 11.8 Keypad The X400 keypad allows you to easily carry out local parameter setting and diagnostics. The data can be quickly accessed via structured menus and a plain text display. The keypad is plugged into the X6 diagnostic interface (DIAG) at the front of the controller.

  • Page 183: Power Supply Units

    - Lenze Accessories (overview) Power supply units 11.9 Power supply units External power supply units are available for supplying the control electronic with an external 24−V supply, if required. Advantages of an external supply: Parameter setting and diagnostics of the controller with a deenergised mains input.

  • Page 184: Appendix

    - Lenze Appendix Total index Appendix 12.1 Total index "Cold Plate", Requirements for the cooler, 69 , 79 DC bus, connection to the, 117 DC supply, 92 Accessories, 175 DC−bus operation, 23 − External brake resistor, 150 Definition of notes used, 10...
  • Page 185 - Lenze Appendix Total index Installation Noise immunity, 25 − electrical, 173 Notes, definition, 10 − Mechanical, Cold plate technique, 69 , 79 − mechanical filter with standard technology, 64 , 73 mounting variant, 66 , 75 Operating status, display, 163...
  • Page 186 - Lenze Appendix Total index Shield and connect cables, 123 Terminals, 52 Step−by−step commissioning, 145 , 147 Terms, definitions, 9 Strip cables, 104 , 113 , 122 Total index, 184 Supply voltage, 24 V external, 54 , 57 , 128 , 133 Type code, Find, 21 Switch−on, check before switching on, 141...
  • Page 187 - Lenze © 11/2009 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52 Breslauer Straße 3 D−31763 Hameln D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê...

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