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Lenze C520 Commissioning

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  • Page 1 Commissioning | EN Controller c520...

  • Page 3: Table Of Contents

    Contents Contents 1 About this document Document description Further documents Notations and conventions 2 Safety instructions Basic safety instructions Application as directed Residual hazards 3 Product information Identification of the products Features SD card Backplane bus Licence information 4 Mechanical installation Mounting the controller 5 Commissioning Installation of »PLC Designer«...
  • Page 4 Contents 6 Device settings Device name Host name Engineering port Name server addresses Time 6.5.1 NTP server addresses Device commands 6.6.1 Save parameter settings 6.6.2 Reset parameters to default 6.6.3 Restart device 6.6.4 Start/stop application 6.6.5 Load boot project 6.6.6 Delete logbook 6.6.7 Export logbook...
  • Page 5 Contents 8 Configuring the network EtherCAT 8.1.1 EtherCAT state machine 8.1.2 Addressing of the slaves 8.1.3 Commissioning 8.1.4 Determine the physical EtherCAT configuration (network scan) 8.1.5 Edit EtherCAT I/O mapping 8.1.5.1 Set PDO mapping 8.1.5.2 Activate PDO mapping 8.1.6 Restart network 8.1.7 Parameter data transfer 8.1.8...
  • Page 6 Contents 9 Device functions Device identification Optical device identification Switch-off behavior 9.3.1 Retain variables and persistent variables Reset controller Back up and restore data 9.5.1 Back up data 9.5.2 Restore data Update firmware 10 Replace controller 10.1 Dismount controller 10.2 Install new controller 10.3 Reuse retain data...

  • Page 7: About This Document

    These media can be found here: Lenze.com A detailed description of the EtherCAT modules can be found on the Internet: www.Lenze.com à Downloads Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...

  • Page 8: Notations And Conventions

    About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...

  • Page 9: Safety Instructions

    Safety instructions Basic safety instructions Safety instructions Disregarding the following basic safety measures and safety information may lead to severe personal injury and damage to property! Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified.

  • Page 10: Residual Hazards

    Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
  • Page 11 Safety instructions Residual hazards NOTICE Unstable LAN connection due to the use of incorrect cable types. The LAN connection may be interrupted. ▶ Exclusively use cables of the CAT5-S/FTP type or better. ▶ The unit is to be connected only to internal Ethernet networks without exiting a facility and being subjected to TNVs.

  • Page 12: Product Information

    The following figure provides an overview of the elements and connections on the device. Position, size and appearance of elements and connections may vary depending on the options selected for the device. Controller c520 Cable fixing X2x6, X2x7 PROFINET Device...

  • Page 13: Backplane Bus

    Licence information Lenze Software may contain software elements that are licensed as free software or open source. The licensing terms and conditions of the open source software components used in this product can be found in the "License"...

  • Page 14: Mechanical Installation

    Mechanical installation Mounting the controller Mechanical installation Mounting the controller Mounting and dismounting of the controller...

  • Page 15: Commissioning

    • Standard network cable • Installation of »PLC Designer« For the installation, download the »PLC Designer« from the download area on the Lenze homepage to your PC and run the setup file. www.Lenze.com à Downloads Commissioning Recommended sequence of the commissioning steps...

  • Page 16: Connect Controller And Engineering Pc

    Commissioning Connect controller and Engineering PC Connect controller and Engineering PC A communication link from the engineering PC to the controller is required to commission the controller with the »PLC Designer«. This communication link must be wired. NOTICE Unstable LAN connection due to the use of incorrect cable types. The LAN connection may be interrupted.

  • Page 17: Start Controller

    Commissioning Start controller Start controller Preconditions SD card is inserted. • Controller is supplied with voltage via the terminal X50. • If I/O system 1000 modules are used, these must be installed on the backplane bus before • the start-up. The controller requires approx.

  • Page 18: Access To Sd Card

    The SD card's write protection must not be active for use in the controller. If write protection is activated, the PLC application will not start. Retain, boot project and logbook information will not be saved. Only use SD cards provided by Lenze. Only these SD cards have the corresponding licensing.

  • Page 19: Create Plc Program

    Commissioning Create PLC program Create PLC program How to create a PLC program in the target system: Preconditions »PLC Designer« has been started. 4Start controller • ^ 17 A new project has been created or a technology FAST application template has been •...

  • Page 20: Create Task

    Commissioning Create task Create task How to create a task: Preconditions The PLC program has been created in the target system. 4Create PLC program • ^ 19 1. Select the Add Object/Task command from the Task Configuration context menu. A task is created. 2.

  • Page 21: Log In To The Controller (Load Configuration)

    Commissioning Log in to the controller (load configuration) 5.11 Log in to the controller (load configuration) How to use the »PLC-Designer« to log into the controller: Preconditions A connection between the controller and the »PLC-Designer« has been established. • 1. Use the Online Login menu command or <Alt>+<F8> to log into the controller. Logging in serves to load the device parameterization and the PLC program into the controller.

  • Page 22: Parameterize Controller

    Commissioning Parameterize controller General information on parameter setting 5.12 Parameterize controller 5.12.1 General information on parameter setting The controller can be parameterized in individual functions. The basic structure of the parameters is described in the following. The parameter list of the device is only available after the PLC program has been compiled.

  • Page 23: Saving The Parameter Settings

    Commissioning Parameterize controller Saving the parameter settings 5.12.2 Saving the parameter settings Use the "Save user data" device command to save the parameter settings of the controller locally on the SD card of the device. The parameters are part of the boot application. When creating the boot application, the parameter settings are saved automatically on the SD card of the device.

  • Page 24: Start Plc Program

    Commissioning Start PLC program Reset parameters to default Address Name / setting range / [default setting] Information 0x2022:039 Device commands: Load TA default settings • All parameter changes made by the user are lost during this process! • When the device command has been executed successfully, the value 0 is shown.

  • Page 25: Device Settings

    Device settings Device name Device settings Device name Device identification is provided by the device name of the controller. If the preset name of the controller is modified in the »PLC-Designer« project tree, this name will also be used in the Device name parameter.

  • Page 26: Engineering Port

    Device settings Engineering port Engineering port Parameter Address Name / setting range / [default setting] Information 0x2450 Engineering port control Activation of the engineering port settings (Ethernet). 0 No action/No error 1 Restart with current values 10 Busy 11 Action cancelled 12 Faulted 0x2451:001 Engineering port settings: IP address...

  • Page 27: Time

    Device settings Time Time The controller has two times of day: system time and local time. Both times are interlinked via the set time zone. System time The system time of the device is the time base for all the time-dependent actions of the controller.

  • Page 28: Ntp Server Addresses

    Device settings Time NTP server addresses Address Name / setting range / [default setting] Information 145 UTC+2 (OEZ) Cairo 161 UTC+0 (GMT) London 177 UTC-2 (GST) King Edward Point 187 UTC+7 (WIB) Jakarta 194 UTC+5:30 (IST) New Delhi 203 UTC+9 (JST) Tokyo 209 UTC+14 (LINT) Kiritimati 243 UTC+6:30 (MMT) Rangoon 278 UTC+5:45 (NPT) Kathmandu...

  • Page 29: Device Commands

    Device settings Device commands Device commands The response of the controller unit can be controlled using device commands that are defined in the parameter objects. Device commands for the logbook The controller has a logbook. The events that occur in the controller are saved in the logbook. 4Logbook ^ 94 The following device commands are available to the logbook:...

  • Page 30: Save Parameter Settings

    Device settings Device commands Save parameter settings 6.6.1 Save parameter settings Parameter Address Name / setting range / [default setting] Information 0x2022:003 Device commands: Save user data • When the device command has been executed successfully, the value 0 is shown. •...

  • Page 31: Restart Device

    The value is entered in the following parameters. 40x2013:002 Insufficient application credit results in the application being executed with a delay. Please contact your Lenze service center if you require additional application credit. The PLC application is controlled using the following device commands:...

  • Page 32: Load Boot Project

    Device settings Device commands Load boot project 6.6.5 Load boot project The reloaded application must be started via the following parameters: 40x2022:044 This stops a running application! Parameter Address Name / setting range / [default setting] Information 0x2022:046 Device commands: Reload boot project •...

  • Page 33: Delete Log Files

    Device settings Device commands Delete log files 6.6.8 Delete log files Parameter Address Name / setting range / [default setting] Information 0x2022:037 Device commands: Delete Logfiles • When the device command has been executed successfully, the value 0 is shown. •...

  • Page 34: Configure Engineering Port

    Configure engineering port Configure engineering port This chapter provides information on how to configure the controller during initial commissioning. The IP address settings are preserved after a system restart. If there is an active connection, changing and activating the IP setting will abort the communication with the controller.

  • Page 35: Configuration Via File

    Configure engineering port Configuration via file Configuration via file A file named "ip.txt" can be used to set the IP address directly. This file must be stored on the SD card in the root directory. The file can be created and copied on a Windows PC. The network settings are evaluated and accepted when the controller is booting.

  • Page 36: Configuring The Network

    Configuring the network Configuring the network This chapter contains information on configuring the network: 4EtherCAT ^ 37 4PROFINET ^ 70...

  • Page 37: Ethercat

    Configuring the network EtherCAT EtherCAT This chapter contains information on the following chapters: 4EtherCAT state machine ^ 38 4Addressing of the slaves ^ 40 4Commissioning ^ 41 4Determine the physical EtherCAT configuration (network scan) ^ 42 4Edit EtherCAT I/O mapping ^ 45 4Restart network ^ 46...

  • Page 38: Ethercat State Machine

    Configuring the network EtherCAT EtherCAT state machine 8.1.1 EtherCAT state machine Before communication via EtherCAT is possible, the fieldbus scans the EtherCAT state machine when booting. The following illustration shows the possible state change from the point of view of an EtherCAT slave: Init Pre-Operational Bootstrap...
  • Page 39 Configuring the network EtherCAT EtherCAT state machine AL status code Possible errors during transitions between states are entered in the EtherCAT register of the concerned slave in AL Status Code (address 0x0134:0x0135). Often indicated AL status code [hex] Description 0x0000 No error 0x0011 Invalid status change requested...

  • Page 40: Addressing Of The Slaves

    Configuring the network EtherCAT Addressing of the slaves 8.1.2 Addressing of the slaves The EtherCAT system uses two types of addressing for the slaves: 1. Auto-increment addressing 2. Fixed-address addressing Synchronizing the internal EtherCAT slave The controller contains an internal EtherCAT slave with its own address to provide the synchronization.

  • Page 41: Commissioning

    Configuring the network EtherCAT Commissioning 8.1.3 Commissioning The EtherCAT master enables the control of the subordinate EtherCAT device. Connected EtherCAT slaves can be configured in this way using the engineering PC. Preconditions The field devices are installed as per the information in the device-specific mounting •...

  • Page 42: Determine The Physical Ethercat Configuration (Network Scan)

    Configuring the network EtherCAT Determine the physical EtherCAT configuration (network scan) 8.1.4 Determine the physical EtherCAT configuration (network scan) In order to check the physical EtherCAT configuration, you can use the »PLC Designer« to carry out a network scan on the controller online. How to carry out a network scan: 1.
  • Page 43 Configuring the network EtherCAT Determine the physical EtherCAT configuration (network scan) How to determine the physical EtherCAT configuration: Precondition Configuring the communication parameters • Log in to the controller • 1. Select the Start Search command in the context menu of the EtherCAT master. A dialog opens.
  • Page 44 Configuring the network EtherCAT Determine the physical EtherCAT configuration (network scan) 4. Adapting the configuration: a) Click the Copy all button to copy all devices into the project. b) Copy individual devices into the project. The devices are added to the project. If a device is not available on the EtherCAT, an error message indicates this.

  • Page 45: Edit Ethercat I/O Mapping

    Configuring the network EtherCAT Edit EtherCAT I/O mapping 8.1.5 Edit EtherCAT I/O mapping If you insert additional field devices in the control configuration or change the PDO mapping, the object addresses change. Therefore, the input and output objects in the PLC program must be accessed via individual unambiguous variables.

  • Page 46: Restart Network

    Configuring the network EtherCAT Restart network 8.1.6 Restart network The EtherCAT master communication is restarted automatically if a new configuration is loaded on the controller. These are the options for restarting the communication: 1. Request restart of the EtherCAT master. 1.

  • Page 47: Diagnostics

    Configuring the network EtherCAT Diagnostics 8.1.8 Diagnostics 8.1.8.1 EtherCAT master diagnostics Information is only displayed in the parameter list under Diagnostic Master if an online connection to the master has been established. The following information is displayed: Most recent error •...
  • Page 48 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x5851:005 EtherCAT master diagnosis: Configured cycle time • Read only: x us 0x5851:006 EtherCAT master diagnosis: Connected slaves Display of the number of slaves available in the network. •...
  • Page 49 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x585C:011 EtherCAT master slave information: Master AL Status • Read only Bit 0 Init Bit 1 Pre-Operational Bit 2 Safe-Operational Bit 3 Operational Bit 4 Error Ind 0x585C:012 EtherCAT master slave information: Master RX Error Counter (Port 0-3)
  • Page 50 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x585D:010 EtherCAT master slave information: Master data link status • Read only Bit 0 EEPROM loaded correctly and PDI operational Bit 1 PDI watchdog status (reloaded) Bit 2 Enhanced link detection Bit 4 Physical link on port 0 Bit 5 Physical link on port 1...
  • Page 51 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x585E:005 EtherCAT master slave information: Master Serial number • Read only 0x585E:006 EtherCAT master slave information: Master Auto- increment address • Read only 0x585E:007 EtherCAT master slave information: Master Fixed address •...
  • Page 52 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x585F:001 EtherCAT master slave information: Master - Slave Specification of the slave address to be diagnosed. Address (AutoInc or Fixed) The first slave is an internal slave; therefore, the first external slave must -2147483648 ...
  • Page 53 Configuring the network EtherCAT Diagnostics Address Name / setting range / [default setting] Information 0x585F:015 EtherCAT master slave information: Master PDI Error Counter • Read only 0x585F:016 EtherCAT master slave information: Master Lost Link Counter (Port 0-3) • Read only 0x585F:017 EtherCAT master slave information: Master DC Sync 0 Period...

  • Page 54: Error Scenarios

    Configuring the network EtherCAT Error scenarios 8.1.9 Error scenarios The most common errors, faults and possibilities to correct errors can be found in the chapter 4Diagnostics and fault elimination ^ 93 In the following sections, the causes and remedies for the most frequent application errors in EtherCAT applications are described.

  • Page 55: Operational" Ethercat State Is Not Achieved

    Configuring the network EtherCAT Error scenarios 8.1.9.2 "Operational" EtherCAT state is not achieved The EtherCAT bus can only reach the Operational state if the fieldbus has already been set to the Pre-Operational state. If the master is set to the RUN mode, the EtherCAT bus will be set to the Operational state. 8.1.9.3 A slave does not accept a cyclic frame In the Operational state, the process data is exchanged cyclically.

  • Page 56: The Network Cable Is Not Connected

    The network cable is not connected. Cause The bus cable between the Lenze Controller and the first node has been unplugged. If a previously removed bus cable has been plugged back into the first EtherCAT device, the message EtherCAT_Master: EtherCAT cable connected is entered in the logbook of the controller.

  • Page 57: The Drive Shafts Do Not Rotate

    (In-Sync) and the DC deviation is under the preset limit value again. Currently, the Lenze controller is not re-synchronized to the distributed clocks, such that the sync pulses of the master and the ones of the slaves are different.
  • Page 58 Configuring the network EtherCAT Advanced configuration Address Name / setting range / [default setting] Information 0x1018:004 Identity object: Serial number Serial number: Currently not supported • Read only...

  • Page 59: Synchronisation With "Distributed Clocks" (Dc)

    Within one bus cycle, the setpoints are accepted and the actual values are detected in the field devices at always exactly the same time. If the Lenze controller (master) is synchronous with the distributed clocks, the actual values acquired by the slave are sent to the master at the end of the bus cycle and setpoints from the master are sent to the slaves for processing.
  • Page 60 Not all slaves support the DC functionality. When additional slaves are added, devices with and without DC capability can be mixed. The first EtherCAT slave after the Lenze controller must be the DC master that supplies the other EtherCAT devices and the controller with the...

  • Page 61: Set Dc Synchronization

    Not all slaves support the DC functionality. When additional slaves are added, devices with and without DC capability can be mixed. The first EtherCAT slave after the Lenze controller must be the DC master that supplies the other EtherCAT devices and the controller with the exact time.
  • Page 62 2. Open the EtherCAT I/O image tab and select the bus cycle task for the master. The Cycle settings of the higher-level bus serve to use the bus cycle task set via the PLC settings tab of the Lenze controller (device):...
  • Page 63 Configuring the network EtherCAT Advanced configuration 3. Select the DC functionality DC for synchronization in the device tree for the first slave (DC master) under the master. If a slave does not support any distributed clocks, only DC unused can be selected here.

  • Page 64: Modular Machine Configuration

    Configuring the network EtherCAT Modular machine configuration 8.1.11 Modular machine configuration The modular machine configuration can be used from release 3.10 onwards! The modular machine configuration enables only one project to be used for all machine variants (maximum configuration). 8.1.11.1 Behavior of the EtherCAT master When the modular machine configuration is used, the EtherCAT master behavior differs from the behavior known so far:...

  • Page 65: Mandatory Slaves/Optional Slaves

    Configurations serve to indicate whether an EtherCAT slave is mandatory or optional. The configurations are summarized in the "mmc-0-conf.csv" file on the Lenze Controller. More identifying features of the slaves are included in the "mmc-0-ident.csv" text file. 4Configuration files...

  • Page 66: Configuration Files

    Moreover, the modular machine configuration makes it possible to use CoE objects for further identification of the EtherCAT slaves. These additional identification features are contained in the "mmc-0-ident.csv" text file. If the identification file is not available on the Lenze controller, no identification features are used.

  • Page 67: Address Assignment

    Configuring the network EtherCAT Modular machine configuration configuration is based on the designator (STRING). If a slave has to be contained in a configuration (Mandatory Slave), it is marked by an 'X' in the following sample table. Address 1001 1002 1003 Inverter i700...

  • Page 68: Error Messages

    MMC - Internal error (...) ERROR An internal error has occurred. The internal error number is output in the error message. Please contact Lenze customer service! MMC - invalid alias address ... at ERROR While the EtherCAT bus was booted and the slaves were checked, a slave with an position ...
  • Page 69 Configuring the network EtherCAT Modular machine configuration Error message Error type Description MMC - slave ... ident failed - CoE ... ERROR An error occurred in the specified slave while the EtherCAT bus booted and the (error ...) additional identification parameters from the "mmc-0-ident.csv" configuration file were checked.

  • Page 70: Profinet

    Configuring the network PROFINET PROFINET This chapter contains information on the following chapters: 4Commissioning ^ 72 4Basic setting and options ^ 74 4Process data transfer ^ 75 4Parameter data transfer ^ 76 4Monitoring ^ 77 4Diagnostics ^ 78 PROFINET® (Process Field Network) is a real-time capable network based on Ethernet. PROFINET®...
  • Page 71 Configuring the network PROFINET Fig. 5: PROFINET connections X2x6 and X2x7 Typical topologies Line Tree Ring IO controller Switch SCALANCE (MRP capable) IO device Redundant domain...

  • Page 72: Commissioning

    1. Importing IO devices into the control configuration: 1. Select the "Add device" command in the context menu of the target system (device, Lenze controller, ...) to extend the control configuration with the IO device. 2. Name the inserted IO device sensibly.

  • Page 73: Settings In The Siemens "Tia Portal

    Here, commissioning with the Siemens »TIA Portal« is described. Please note that in the default setting of the Siemens »TIA Portal« changes of network parameters carried out by a Lenze engineering tool (e. g. »PLC Designer«) may be overwritten. 1. Go to the device configuration and open the net view to drag the controller from the catalog to the net view of the PROFINET.

  • Page 74: Basic Setting And Options

    Configuring the network PROFINET Basic setting and options 8.2.2 Basic setting and options 8.2.2.1 Station name and IP configuration The station name and the IP configuration can be assigned by the IO-Controller. These settings enable the IO-Controllerto identify the devices in the network and manage the data exchange. The station name and the IP configuration can also be assigned by the »Engineering Tool«.

  • Page 75: Suppress Diagnostic Messages To The Io Controller

    Configuring the network PROFINET Process data transfer 8.2.2.2 Suppress diagnostic messages to the IO controller serves to set which error response in the device suppresses the alarm message 40x285A:001 to the IO-Controller. Parameter Address Name / setting range / [default setting] Information 0x285A:001 Diagnostic configuration: Alarm supression...

  • Page 76: Parameter Data Transfer

    Configuring the network PROFINET Parameter data transfer 8.2.4 Parameter data transfer Data communication with PROFINET is characterised by the simultaneous operation of cyclic and acyclic services in the network. As an optional extension, the parameter data transfer belongs to the acyclic services, which provides access to all device parameters. The access to the device data depends on the PROFIdrive profile.

  • Page 77: Monitoring

    Configuring the network PROFINET Monitoring Assignment of the user data depending on the data type Depending on the data type used, the user data is assigned as follows: Data type Length User data assignment Byte 1 Byte 2 Byte 3 Byte 4 Byte ...

  • Page 78: Diagnostics

    Configuring the network PROFINET Diagnostics 8.2.6 Diagnostics 8.2.6.1 LED status display Notes on the connection status with IO-Controller can be obtained via the LEDs "BUS RDY" and "BUS ERR" of the PROFINET option (front of the device). In addition, the LEDs "Link" and "Activity" at the RJ45 sockets indicate the connection status to the network.
  • Page 79 Configuring the network PROFINET Diagnostics Address Name / setting range / [default setting] Information 0x2388 PROFINET status Bit coded display of the current Bus status. • Read only Bit 0 Initialized Bit 1 Online Bit 2 Connected Bit 3 IP address error The IP address is invalid.

  • Page 80: Device Functions

    Device functions Device identification Device functions Device identification The controller consists of various partial components. The current versions are visible in a set of parameters. Parameter Address Name / setting range / [default setting] Information 0x2000:001 Device data: Product code Product code of the controller •...

  • Page 81: Optical Device Identification

    Device functions Optical device identification Optical device identification For applications including several controllers it may be difficult to locate a device that has been connected online. The "Optical device identification" function serves to locate the controllerby means of blinking LEDs. Details In order to start the visual tracking, set 0x2021:001...

  • Page 82: Switch-Off Behavior

    Device functions Switch-off behavior Retain variables and persistent variables Switch-off behavior The controller has internal buffer capacitors to save data during the shutdown process. This memory function is initiated automatically if a voltage failure is detected. Certain circuit sections, e.g. backplane bus supply and USB, are switched off directly in the event of voltage failure in order to maintain voltage for the internal saving process for a constant amount of time.

  • Page 83: Reset Controller

    Device functions Reset controller Reset controller To reset the device, press the reset button. 4Features ^ 12 How to carry out a restart: 1. Keep the reset key pressed for approx. 1 s. The LEDs are off. After the restart, the LED "RUN" is green. How to carry out a hardware reset: 1.

  • Page 84: Back Up And Restore Data

    The PLC runtime system (firmware) can be backed up on a USB stick with the device • command "Backup". SD card: The SD card serves to save project data in the Lenze Controller (max 165 MB). • The device command "Backup" is used to save not only the firmware but also the project •...

  • Page 85: Back Up Data

    Device functions Back up and restore data Back up data 9.5.1 Back up data This function saves the PLC runtime system (firmware) of the controller and additionally the project data on the SD card to a USB stick. Do not switch off the device during data backup and do not remove the USB stick from the device! How to save PLC runtime system (firmware) and project data on a USB stick: Requirements:...

  • Page 86: Restore Data

    Device functions Back up and restore data Restore data 9.5.2 Restore data This function allows you to restore the PLC runtime system (firmware) and project data using a previously created data backup. Data recovery can be carried out either by switching the controller to power or via a device parameter.
  • Page 87 Device functions Back up and restore data Restore data Parameter Address Name / setting range / [default setting] Information 0x2022:043 Device commands: Restore • Setting can only be changed if application status (displayed in 0x5810:001) is not equal to "1: Running". •...

  • Page 88: Update Firmware

    USB socket of the controller. This can cause problems that do not always suggest the USB stick as the cause. Requirements Installed Lenze »EASY Package Manager« • Installed Lenze »EASY Starter - Firmware loader« • USB stick with at least 200 MB free memory • General notes It is possible to update to a higher or lower version.
  • Page 89 Device functions Update firmware How to update the firmware using power switching: Requirements: USB stick with valid firmware. • 1. Insert the prepared USB stick at the USB port 1 X61 or insert USB port 2 X62 of the controller. 2.

  • Page 90: Replace Controller

    Replace controller Replace controller A defective controller can only be replaced by a device of the same product type. The replacement device must have the same features, such as optionally integrated communication cards and connections.

  • Page 91: Dismount Controller

    Replace controller Dismount controller 10.1 Dismount controller More information For certain tasks, more information is available in additional documents. Document Contents/topics Configuration document Basic information for ordering the product Mounting instructions Fundamental information on mounting the product How to dismount the connected controller: Precondition The voltage supply of the entire system and the controller is switched off.

  • Page 92: Install New Controller

    Replace controller Install new controller 10.2 Install new controller The current firmware version of the controller is also stored on the SD card used. If the SD card is inserted into a new device, the firmware version from the SD card is imported into the device automatically.

  • Page 93: Diagnostics And Fault Elimination

    Diagnostics and fault elimination LED status display Diagnostics and fault elimination This section contains information on error handling, drive diagnostics and fault analysis. 11.1 LED status display The controllers are equipped with LEDs indicating the current operating status. Depending on the running software application, different control modes of the LEDs are possible.

  • Page 94: Logbook

    Diagnostics and fault elimination Logbook 11.2 Logbook The devices are equipped with a logbook function which records system events and error messages. The entries in the logbook make it easier to diagnose the automation system. The following information is processed by the logbook: Error messages and events of the application are displayed.

  • Page 95: Diagnostic Parameters

    Diagnostics and fault elimination Diagnostic parameters PLC diagnostics 11.3 Diagnostic parameters 11.3.1 PLC diagnostics The following information may be retrieved for diagnostic purposes: Information on the event currently active in the controller (event monitor) • Status of the SD card •...

  • Page 96: Network Diagnostics

    Diagnostics and fault elimination Diagnostic parameters Network diagnostics Address Name / setting range / [default setting] Information 0x2012:005 Device information: SD card free memory Display of the currently free memory on the SD card in kilobytes. • Read only 0x2012:006 Device information: SD card used memory Display of the currently occupied memory on the SD card in kilobytes.

  • Page 97: Service Life Diagnostics

    Diagnostics and fault elimination Error handling Service life diagnostics Address Name / setting range / [default setting] Information 0x231F:002 Communication module ID: Module ID connected Display of the network options currently available in the device. • Read only Note! When switched on, the device checks whether the parameter settings saved in the memory module match the device hardware and firmware.

  • Page 98: Appendix

    Appendix Parameter attribute list Appendix 12.1 Parameter attribute list The parameter attribute list contains all parameters of the controller. • The parameter attribute list is sorted by addresses (index:subindex) in ascending order. • How to read the parameter attribute list: Column Meaning Address...
  • Page 99 Appendix Parameter attribute list Address Name Default setting Data type 0x2013:002 Application information: Application Credit required - (Read only) 0x2014:001 General network identification: Hostname - (Read only) STRING[128] 0x2021:001 Optical tracking: Start detection Stop [0] 0x2021:002 Optical tracking: Blinking duration 0x2022:001 Device commands: Load default settings Off / ready [0]...
  • Page 100 Appendix Parameter attribute list Address Name Default setting Data type 0x245C:002 Local time: Current time 0x2539:002 Hardware-Diagnose: Control board temperature x.x °C (Read only) 0x2539:003 Hardware-Diagnose: CPU temperature x.x °C (Read only) 0x2841 Reset error 0x2859:001 PROFINET monitoring: Watchdog elapsed Warning [2] 0x2859:002 PROFINET monitoring: Data exchange exited...
  • Page 101 Appendix Parameter attribute list Address Name Default setting Data type 0x585D:006 EtherCAT master slave information: Master Auto-increment address - (Read only) 0x585D:007 EtherCAT master slave information: Master Fixed address - (Read only) 0x585D:008 EtherCAT master slave information: Master Second station address - (Read only) 0x585D:010 EtherCAT master slave information: Master data link status...
  • Page 102 © 04/2020 | | 2.0 Lenze Automation GmbH Postfach 101352, 31763 Hameln Hans-Lenze-Str. 1, 31855 Aerzen GERMANY HR Hannover B 205381 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com Lenze Service GmbH Breslauer Straße 3, 32699 Extertal GERMANY...

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