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Lenze 8400 Software Manual

Lenze 8400 Software Manual

Position sequencer technology application
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Inverter
8400
"Position Sequencer" technology application
for 8400 TopLine C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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Summary of Contents for Lenze 8400

  • Page 1 Inverter 8400 "Position Sequencer" technology application for 8400 TopLine C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Software manual...

  • Page 2: Table Of Contents

    Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 3: About This Documentation

    Information and tools for Lenze products are provided in the download area at http://www.lenze.com  Download Document history Version Description 07/2014 TD05 First edition Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 4: Conventions Used

    Optically highlighted reference to another page. In this documentation activated by mouse-click. Step-by-step instructions Step-by-step instructions are indicated by a pictograph.  Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 5: Terminology Used

    Data are exchanged between the PC (USB connection) and the controller (diagnostic interface on the front) via the diagnostic adapter. Order designation: E94AZCUS Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 6: Definition Of Notes Used

    Application notes Pictograph Signal word Meaning Note! Important note to ensure trouble-free operation  Tip! Useful tip for simple handling  Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 7: Features Of The Technology Application

    "Electrical Shaft Slave" or "Position Follower" technology application. Application ranges • Transport devices • Rotary tables • Feed drives • Dosing units • Hoists • ... Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 8: System Requirements

    Target position or distance to be traversed. Velocity Maximum speed during the positioning process. Acceleration Maximum acceleration during the positioning process. Delay Maximum deceleration during the positioning process. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 9: Positioning Sequence Control

    "Manual jog" or "Homing" is activated. On the other hand, it is avoided that these two basic functions can be activated if the positioning program is being processed. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 10: Basic Signal Flow

    The following describes the principal signal flow with the essential functions. Basic signal flow of the "Position Sequencer" technology application Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 11: Parameter Setting In The Fb Editor View

    Detailed information on how to work with the FB Editor can be found in the reference manual/online help of the controller in the chapter "Working with the FB Editor". Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 12: Pre-Assignment Of The I/O Terminals

    Reset positioning program Analog input terminals X3/A1U - (not assigned, can be used freely) X3/A2U - (not assigned, can be used freely) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 13 • Scaling: 10 V ≡ 100 % reference speed (C00011) X3/O2U Actual torque • Scaling: 10 V ≡ 100 % maximum torque (C00057) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 14: Short Setup Of The Technology Application

    • Execute the commissioning wizard right to the end. • You can skip the "Control mode" step by clicking Next (only relevant for "Speed actuating drive" technology application). Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 15: Step 1: Load "Position Sequencer" Technology Application

    »Engineer« project. 8. Confirm the prompt on whether the current application is to be replaced by the "Position Sequencer" application with Yes. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 16: Step 2 (Optional): Establish Control Via The Fieldbus Interface (Mci)

    ("CAN on board") can also be implemented. The port blocks LP_CanIn and LP_CanOut required for this are already provided in the interconnection. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 17 Adaptation of the user interface for a control via the fieldbus interface (MCI) [3-1] User interface for sequencer inputs, the application control word, and the speed override setpoint in the function block editor Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 18: Pre-Assignment Of The Process Data Input Words

    - / Manual jog in the direction selected first Bit 14 - (not preconfigured) Bit 15 1 ≡ stop positioning sequence control (pause) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 19: Pre-Assignment Of The Process Data Output Words

    • The "Trouble" device status is automatically abandoned if the error cause has been removed. Bit 14 1 ≡ positioning program running Bit 15 1 ≡ Home position is known Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 20: Step 3: Set Commissioning Parameters

    • For a limited measuring system, the Lenze setting "0.0000" is to be retained. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 21 π d ⋅ C01203/2 load Motor π d ⋅ C01202/1 denominator load ⋅ ⋅ ------------------------- --------------------------------- - ------------------- - virtual C01202/2 numerator C01204 Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 22 • the positive software limit position is set to a greater value than the negative software limit position! Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 23: Step 4: Create The Positioning Program (Sequence Table)

    Optionally, a comment on the action selected can be entered here.  Action parameters In this area, the parameters for the action selected are set.  Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 24 The L_Sequencer_1 FB is described in detail in the reference manual/online help for the inverter in the "Function library »function blocks" chapter. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 25: Step 5: Go Online And Transfer Parameter Set To The Inverter

    • A start via the fieldbus interface (MCI) is possible after the user interface has been adapted correspondingly. See commissioning; Step 2 (optional): Establish control via the fieldbus interface (MCI). ( 16) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 26 (pause). In the default setting, bit 15 is linked with bit 15 of MCI process data input word 1. Pre-assignment of the process data input words ( 18) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 27: Step 7 (Optional): Set Optimisation Parameters

    Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 28 Response if the positioning program has been started and is pausing. (LS_SetError_1) 0 No Reaction 1 Fault 2 Trouble 3 TroubleQuickStop 4 WarningLocked 5 Warning 6 Information Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 29: Detailed Functions Of The Technology Application

    Detailed information on the function and parameterisation of the functions described in the following can be found in the reference manual/online help of the controller. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 30: Signal Flow Of The Technology Application

    Signal flow of the technology application L_MckCtrlInterface_1 User interface: control word and set values Bit 12 bManJogPos Activate quick stop Bit 2 Bit 13 bManJogNeg Enable controller Bit 3 Bit 6 bHomingStartStop Activate speed override Bit 4 Bit 10 bHomingSetPos Start/stop homing Bit 6 L_Sequencer_1...

  • Page 31: Basic Drive Functions (Mck)

    (ideally as the first program step). See description of the "Homing" action type in the appendix. ( 43) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 32 3600.0000 unit/s2 C01224/2 MCK: Ref. search speed 60.0000 unit/s C01225/2 MCK: Ref. search acceleration 3600.0000 unit/s2 C01226/1 MCK: Ref. S-ramp time 0.000 s Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 33: Manual Jog

    In the Lenze setting, the software limit positions parameterised are active for manual jog if the home position is known. Limit position monitoring ( 39) Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 34 0.0000 unit C01234/2 Manual jog: Breakpoint 2 0.0000 unit C01234/3 Manual jog: Breakpoint 3 0.0000 unit C01234/4 Manual jog: Breakpoint 4 0.0000 unit Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 35: Positioning

    (e.g. "PosExecute" in the "Positioning" operating mode). Here the control logics open and close the holding brake by internal commands in the Motion Control Kernel. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 36: Speed/Position Output Via Axis Bus For A Slave Drive

    With the setting C00470/4 = 1 (operation as position follower master), as position value for SB LS_AxisBusOut the current position dnMotorPosAct_p is used by the LS_MotorInterface SB. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 37: Monitoring Functions

    1. • Subcode 6: response at the activation of following 3 TroubleQuickStop error monitoring 2. 4 WarningLocked 5 Warning 6 Information Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 38 This "switch-on delay" makes it possible to effectively distinguish between dynamic processes and actual error states such as mechanical obstacles or sluggishness. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 39: Limit Position Monitoring

    • Subcode 2: response at the approach of the 3 TroubleQuickStop negative limit switch. 4 WarningLocked 5 Warning 6 Information Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 40: Software Limit Positions

    (C01229/1). • Subcode 4: response at overtravelling the 3 TroubleQuickStop negative software limit position (C01229/2). 4 WarningLocked 5 Warning 6 Information Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 41: Error And Status Messages Of The Positioning Sequence Control

    User error 3 Positioning program started, break active. C00581/3 Information User error 4 - (not assigned, can be used freely) C00581/4 No Reaction Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 42: Appendix: Action Types For The Positioning Sequence Control

    Whereas with the Servo Drive 9300 it was usual to query several digital inputs in succession to then obtain a specific positioning process, for 8400 and 9400 the "Variable branch" action can be used. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 43: Homing

    "Homing". Click the Homing button to navigate to the corresponding parameterisation dialog. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 44: Positioning

    1 Execute profile No. 1. A sequence profile can be set in the 2...15 Execute profiles No. 2 ... 15 corresponding profile parameter. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 45 Profile data set (profile numbers 1 ... 15), in which the profile data are stored. Mode (C01300/1...15) Selection of the way in which positioning is to be carried out. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 46 [unit/s]  Linearly increasing acceleration (S-profile) Œ t [s] v [unit/s]  t [s] Deceleration (C01304/1...15) Maximum deceleration during the positioning process. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 47 • Only relevant for positioning modes with touch-probe. TP signal source (C01309/1...15) Selection of the signal source for touch probe detection. • Only relevant for positioning modes with touch-probe. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 48: Branching

    1...100 Step 1 ... 100 here if the sequencer input selected has the polarity set. Otherwise the next step in the sequence table is processed. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 49: Variable Branch

    1 ... 20 of wBranch1...2. (C01418/1...2 - C01437/1...2) (The following step in the sequence table is processed.) 1...100 Step 1 ... 100 Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 50: Switch

    Pol. switch. B Set output bit to "0" State to which the sequencer output is to be set. (C01414/1...16) Set output bit to "1" Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 51: Counter Setting

    ..5 Counter 5 Starting value -2147483647 2147483647 Value to which the counter selected is to be set. (C01442/1...5) Initialisation: 0 Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 52: Count

    2147483647 Value by which the counter is increased or decreased. (C01445/1...8) Initialisation: 1 Comparison value -2147483647 2147483647 Value to which the counter is compared. (C01446/1...8) Initialisation: 0 Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 53: Wait

    Condition is bit state "0" State which the sequencer input selected must have so that the (C01440/1...16) Condition is bit state "1" sequence step is processed. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 54: Standby

    "Basic drive functions (MCK)" chapter. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 55: End

    If, at the L_Sequencer FB, the bStart input is reset to FALSE while the positioning program is running, processing is only continued until the program end. The "End" action has no individual parameters. Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...
  • Page 56 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Lenze · 8400 "Position Sequencer" technology application · Software manual · DMS 1.0 EN · 07/2014 · TD05...

  • Page 57: Your Opinion Is Important To Us

    These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product. If you have suggestions for improvement, please e-mail us to: feedback-docu@Lenze.de Thank you for your support. Your Lenze documentation team...
  • Page 58 8400 "Position Sequencer" technology application · Software manual · 13467299 · DMS 1.0 EN · 07/2014 · TD05  Lenze Drives GmbH Breslauer Straße 3 D-32699 Extertal Germany +49 5154 82-0 lenze@lenze.com www.lenze.com Service Lenze Service GmbH Breslauer Straße 3...

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