Suzuki GSR600 Manuals

Manuals and User Guides for Suzuki GSR600. We have 1 Suzuki GSR600 manual available for free PDF download: Service Manual

Suzuki GSR600 Service Manual

Suzuki GSR600 Service Manual (230 pages)

Brand: Suzuki | Category: Motorcycle | Size: 30.31 MB
Table of contents
General Information2................................................................................................................................................................
Periodic Maintenance2................................................................................................................................................................
Fi System Diagnosis2................................................................................................................................................................
Exhaust System2................................................................................................................................................................
Electrical System2................................................................................................................................................................
Servicing Information2................................................................................................................................................................
Wiring Diagram2................................................................................................................................................................
How To Use This Manual3................................................................................................................................................................
Abbreviations Used In This Manual5................................................................................................................................................................
Table Of Contents8................................................................................................................................................................
Warning/caution/note9................................................................................................................................................................
General Precautions9................................................................................................................................................................
Suzuki Gsr600k6 ('06-model)11................................................................................................................................................................
Serial Number Location11................................................................................................................................................................
Fuel, Oil And Engine Coolant Recommendation12................................................................................................................................................................
Fuel12................................................................................................................................................................
Engine Oil12................................................................................................................................................................
Brake Fluid12................................................................................................................................................................
Front Fork Oil12................................................................................................................................................................
Engine Coolant13................................................................................................................................................................
Water For Mixing13................................................................................................................................................................
Anti-freeze/engine Coolant13................................................................................................................................................................
Liquid Amount Of Water/engine Coolant13................................................................................................................................................................
Break-in Procedures14................................................................................................................................................................
Cylinder Identification14................................................................................................................................................................
Information Labels15................................................................................................................................................................
Specifications16................................................................................................................................................................
Drive Train16................................................................................................................................................................
Periodic Maintenance Schedule19................................................................................................................................................................
Periodic Maintenance Chart19................................................................................................................................................................
Lubrication Points20................................................................................................................................................................
Maintenance And Tune-up Procedures21................................................................................................................................................................
Air Cleaner21................................................................................................................................................................
Spark Plug22................................................................................................................................................................
Valve Clearance24................................................................................................................................................................
Engine Oil And Oil Filter30................................................................................................................................................................
Engine Oil Replacement30................................................................................................................................................................
Fuel Line31................................................................................................................................................................
Engine Idle Speed32................................................................................................................................................................
Pair (air Supply) System32................................................................................................................................................................
Throttle Valve Synchronization32................................................................................................................................................................
Throttle Cable Play32................................................................................................................................................................
Clutch33................................................................................................................................................................
Engine Coolant Level Check34................................................................................................................................................................
Engine Coolant Change34................................................................................................................................................................
Cooling System34................................................................................................................................................................
Drive Chain36................................................................................................................................................................
Drive Chain Slack37................................................................................................................................................................
Brake39................................................................................................................................................................
Tires43................................................................................................................................................................
Steering43................................................................................................................................................................
Tire Tread Depth43................................................................................................................................................................
Front Fork44................................................................................................................................................................
Rear Suspension44................................................................................................................................................................
Exhaust Pipe Bolt And Nut45................................................................................................................................................................
Chassis Bolts And Nuts46................................................................................................................................................................
Compression Pressure Check48................................................................................................................................................................
Compression Test Procedure48................................................................................................................................................................
Oil Pressure Check49................................................................................................................................................................
Sds Check50................................................................................................................................................................
Data At The Time Of Racing51................................................................................................................................................................
Engine Components Removable With Engine In Place54................................................................................................................................................................
Engine Removal And Installation55................................................................................................................................................................
Engine Removal55................................................................................................................................................................
Engine Installation61................................................................................................................................................................
Engine Disassembly66................................................................................................................................................................
Engine Components Inspection And Service79................................................................................................................................................................
Cylinder Head Cover79................................................................................................................................................................
Cmp Sensor79................................................................................................................................................................
Pair Reed Valve79................................................................................................................................................................
Pcv Hose80................................................................................................................................................................
Camshaft80................................................................................................................................................................
Cam Chain Tension Adjuster82................................................................................................................................................................
Cam Chain Tensioner83................................................................................................................................................................
Cam Chain Guide83................................................................................................................................................................
Cylinder Head And Valve83................................................................................................................................................................
Oil Pump93................................................................................................................................................................
Starter Clutch93................................................................................................................................................................
Generator94................................................................................................................................................................
Water Pump95................................................................................................................................................................
Gearshift System95................................................................................................................................................................
Oil Pressure Regulator96................................................................................................................................................................
Oil Strainer96................................................................................................................................................................
Transmission97................................................................................................................................................................
Cylinder100................................................................................................................................................................
Piston And Piston Ring101................................................................................................................................................................
Piston Ring Groove Width102................................................................................................................................................................
Piston Ring Thickness102................................................................................................................................................................
Piston Ring End Gap102................................................................................................................................................................
Crankcase103................................................................................................................................................................
Crankshaft And Conrod110................................................................................................................................................................
Crankshaft Journal Bearing114................................................................................................................................................................
Crankshaft Thrust Bearing117................................................................................................................................................................
Engine Reassembly119................................................................................................................................................................
Precautions In Servicing156................................................................................................................................................................
Electrical Parts156................................................................................................................................................................
Fuse157................................................................................................................................................................
Ecm/various Sensors157................................................................................................................................................................
Electrical Circuit Inspection Procedure159................................................................................................................................................................
Using The Multi-circuit Tester162................................................................................................................................................................
Fi System Technical Features163................................................................................................................................................................
Injection Time (injection Volume)163................................................................................................................................................................
Compensation Of Injection Time (volume)164................................................................................................................................................................
Injection Stop Control164................................................................................................................................................................
Fi System Parts Location165................................................................................................................................................................
Fi System Wiring Diagram167................................................................................................................................................................
Ecm Terminal168................................................................................................................................................................
Self-diagnosis Function169................................................................................................................................................................
User Mode169................................................................................................................................................................
Dealer Mode170................................................................................................................................................................
Tps Adjustment172................................................................................................................................................................
Fail-safe Function173................................................................................................................................................................
Fi System Troubleshooting175................................................................................................................................................................
Customer Complaint Analysis175................................................................................................................................................................
Visual Inspection176................................................................................................................................................................
Self-diagnostic Procedures177................................................................................................................................................................
Self-diagnosis Reset Procedure177................................................................................................................................................................
Use Of Sds Diagnostic Procedures178................................................................................................................................................................
Use Of Sds Diagnosis Reset Procedure179................................................................................................................................................................
Show Data When Trouble (displaing Data At The Time Of Dtc)180................................................................................................................................................................
Malfunction Code And Defective Condition181................................................................................................................................................................
C11" (p0340) Cmp Sensor Circuit Malfunction185................................................................................................................................................................
C12" (p0335) Ckp Sensor Circuit Malfunction187................................................................................................................................................................
C13" (p0105-h/l) Iap Sensor Circuit Malfunction189................................................................................................................................................................
C14" (p0120-h/l) Tp Sensor Circuit Malfunction195................................................................................................................................................................
C15" (p0115-h/l) Ect Sensor Circuit Malfunction200................................................................................................................................................................
C21" (p0110-h/l) Iat Sensor Circuit Malfunction204................................................................................................................................................................
C22" (p1450-h/l) Ap Sensor Circuit Malfunction208................................................................................................................................................................
C23" (p1651-h/l) To Sensor Circuit Malfunction213................................................................................................................................................................
C24" (p0351), "c25" (p0352), "c26" (p0353) Or "c27" (p0354) Ignition System Malfunction216................................................................................................................................................................
C28" (p1655) Stv Actuator Circuit Malfunction217................................................................................................................................................................
C29" (p1654-h/l) Stp Sensor Circuit Malfunction220................................................................................................................................................................

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