YASKAWA SGLGW User Manual
  1. Manuals
  2. Brands
  3. YASKAWA Manuals
  4. Controller
  5. SGLGW
  6. User manual
YASKAWA SGLGW User Manual

YASKAWA SGLGW User Manual

E-v series ac servo drives
Hide thumbs Also See for SGLGW:
Table of Contents

Advertisement

Quick Links

Download this manual
AC Servo Drives
V
Series
-
USER'S MANUAL
Setup
Linear Motor
SGDV SERVOPACK
SGLGW/SGLFW/SGLTW/SGLC/SGT Linear Servomotors
MANUAL NO. SIEP S800000 44D
www.dadehpardazan.ir 88594014-15
Overview of Setup
Wiring and Connection
Safety Function
Trial Operation
(Checking Linear Servomotor Operation)
1
2
Installation
3
4
5

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SGLGW and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for YASKAWA SGLGW

Summary of Contents for YASKAWA SGLGW

  • Page 1 AC Servo Drives  Series USER'S MANUAL Setup Linear Motor SGDV SERVOPACK SGLGW/SGLFW/SGLTW/SGLC/SGT Linear Servomotors Overview of Setup Installation Wiring and Connection Safety Function Trial Operation (Checking Linear Servomotor Operation) MANUAL NO. SIEP S800000 44D www.dadehpardazan.ir 88594014-15...
  • Page 2 ‫اراﺋﻪ ﺧﺪﻣﺎت ﭘﺸﺘﯿﺒﺎﻧﯽ ﺣﺮﻓﻪ اي و‬ ‫ﺷﺮﮐﺖ داده ﭘﺮدازان ﻫﻮﺷﻤﻨﺪ اﯾﻠﯿﺎ‬ ‫ﺰات‬ ‫ﻬﯿ‬ ‫ﺗﺠ‬ Yaskawa ‫ﺑﺮﮔﺰاري دوره ﻫﺎي آﻣﻮزﺷﯽ‬ PLC – HMI – Servo – Sensor – Inverter – Industrial Network ‫اﻧﺠﺎم ﭘﺮوژﻫﺎي اﺗﻮﻣﺎﺳﯿﻮن ﺻﻨﻌﺘﯽ‬ ‫ﺗﻌﻤﯿﺮات ﺗﺨﺼﺼﯽ ﮐﻠﯿﻪ ادوات اﺗﻮﻣﺎﺳﯿﻮن ﺻﻨﻌﺘﯽ‬...
  • Page 3 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photo- copying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.

  • Page 4: About This Manual

    The following table shows the meanings of terms used in this manual. Term Meaning Cursor Input position indicated by Digital Operator -V Series SGLGW, SGLFW, SGLTW, or SGLC linear servomo- Linear Servomotor tor, or SGT linear slider -V Series SGDV SERVOPACK SERVOPACK A set including a linear servomotor and SERVOPACK (i.e., a...
  • Page 5  IMPORTANT Explanations The following icon is displayed for explanations requiring special attention. • Indicates important information that should be memorized, as well as precautions, such as alarm displays, that do not involve potential damage to equipment.  Notation Used in this Manual In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before the signal name, as shown in the following example: Example...
  • Page 6 (cont’d) Selecting Trial Ratings Models Panels Operation Maintenance System Trial Name Specifi- Design Operation Peripheral Wiring Servo Inspection cations Devices Adjustment -V Series  User’s Manual    Operation of Digital Operator (SIEP S800000 55) -V Series User’s Manual ...
  • Page 7 (cont’d) Selecting Trial Ratings Models Panels Operation Maintenance System Trial Name Specifi- Design Operation Peripheral Wiring Servo Inspection cations Devices Adjustment -V Series Command Option    Module Installation Guide (TOBP C720829 01) -V Series Indexer Module   ...
  • Page 8  Safety Information The following conventions are used to indicate precautions in this manual. Failure to heed precautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems. Indicates precautions that, if not heeded, could WARNING possibly result in loss of life or serious injury.

  • Page 9: Safety Precautions

    Safety Precautions These safety precautions are very important. Read them before performing any pro- cedures such as checking products on delivery, storage and transportation, installa- tion, wiring, operation and inspection, or disposal. Be sure to always observe these precautions thoroughly. WARNING •...
  • Page 10 WARNING • Provide an appropriate braking device on the machine side to ensure safety. Failure to observe this warning may result in injury. • Do not come close to the machine immediately after resetting a momentary power loss. The machine may restart unexpectedly. Take appropriate mea- sures to ensure safety against an unexpected restart.
  • Page 11  Storage and Transportation CAUTION • Be sure to store the magnetic way in the package that was used for deliv- ery. • Do not store or install the product in the following locations. Failure to observe this caution may result in fire, electric shock, or damage to the product.
  • Page 12  Installation (cont’d) CAUTION • Do not place clocks, magnetic cards, floppy disks, or measuring instru- ments close to the magnetic way. Failure to observe this caution may result in malfunction or damage to these items by the magnetic force. •...
  • Page 13  Wiring CAUTION • Be sure to wire correctly and securely. Failure to observe this caution may result in motor overrun, injury, or malfunction. • Securely tighten the cable connector screws and securing mechanism. If the connector screws and securing mechanism are not secure, they may loosen during operation.
  • Page 14  Wiring (cont’d) CAUTION • Make sure that the polarity is correct. Incorrect polarity may cause ruptures or damage. • Take appropriate measures to ensure that the input power supply is sup- plied within the specified voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
  • Page 15  Operation (cont’d) CAUTION • If the SERVOPACK, the absolute linear scale, or the linear servomotor is replaced, the polarity detection function must be executed again. Failure to observe this caution may result in the linear servomotor moving in an unpredictable manner.
  • Page 16 • The drawings presented in this manual are typical examples and may not match the product you received. • If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the offices listed on the back of this manual.

  • Page 17: Warranty

    Limitations of Liability 1. Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to failure of the delivered product. 2. Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program execution of the programs provided by the user or by a third party for use with programmable Yaskawa products.
  • Page 18 Yaskawa product is used in combination with any other products. 2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer. 3. Consult with Yaskawa to determine whether use in the following applications is acceptable.

  • Page 19: Applicable Standards

    Applicable Standards  North American Safety Standards (UL)  Standards Model (UL File No.) SERVOPACK SGDV UL508C (E147823)  Underwriters Laboratories Inc.  European Standards EMC Directive Low Voltage Safety Model Directive Standards EN55011/A2 EN954-1 EN50178 EN61800-3 SERVOPACK SGDV group 1 class A IEC61508-1 EN61800-5-1 EN61000-6-2...

  • Page 20: Table Of Contents

    2.2 Linear Servomotor Installation ......... . . 2-5 2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Type) ....2-5 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) .
  • Page 21 3.3.5 When Using More Than One SERVOPACK ......3-34 3.3.6 General Precautions for Wiring ........3-35 3.3.7 Wiring the Spring Type Main Circuit Terminal Connector .

  • Page 22: Overview Of Setup

    Overview of Setup This chapter describes how to set up the -V series of servo drives. www.dadehpardazan.ir 88594014-15...
  • Page 23 1 Overview of Setup This chapter describes the flow of the setup procedure from installation until a JOG operation. A panel operator, a digital operator, and SigmaWin+, which is an engineer- ing tool that can be used with a PC, are available to set up a servo drive. The panel operator is included with the SERVOPACK of analog pulse models, and the digital operator and SigmaWin+ are sold separately.

  • Page 24: Installation

    2.2 Linear Servomotor Installation ......2-5 2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Type) ..2-5 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) .

  • Page 25: Installation Environment And Applicable Standards

    24.5 m/s Coil SGLC axis direction 24.5 m/s Magnetic vertical, hori- 4.9 m/s zontal Vertical Vertical Fron to back axis horizontal direction Side to side Impact applied to SGLGW, Impact applied to SGLC model SGLFW, and SGLTW models www.dadehpardazan.ir 88594014-15...

  • Page 26: Servopack Installation Environment

    2.1 Installation Environment and Applicable Standards  Impact Resistance: The linear servomotor will with stand the following impact acceleration. Servomotor model Impact acceleration SGLGW twice SGLFW 196 m/s SGLTW twice SGLC 98 m/s  Installation site: An environment that satisfies the following conditions •...

  • Page 27: Installation Conditions For Applicable Standards

    2 Installation 2.1.3 Installation Conditions for Applicable Standards • Mounting to a Location Exposed to Corrosive Gas Take measures to prevent exposure to corrosive gas. Corrosive gases will not imme- diately affect the SERVOPACK, but will eventually cause electronic components and contactor-related devices to malfunction.

  • Page 28: Linear Servomotor Installation

    2.2 Linear Servomotor Installation Linear Servomotor Installation 2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Type) Magnetic Way Installation The SGLGM magnetic way comprises a U-channel steel track with opposing mag- nets attached to the inner faces. Make sure that no foreign particles (magnetic objects) are caught between the magnets when installing the magnetic way.
  • Page 29 Rotate the magnetic way position. Moving Coil Installation The SGLGW moving coil is constructed of an aluminum base and a resin-coated coil winding section. Handle the moving coil with care and do not subject the coil wind- ing section to shock. Doing so may cause injury or damage to the moving coil.
  • Page 30 Make sure that the moving coil and magnetic way do not interfere with each other during the stroke. Dimensions in mm Moving Coil Model Air gap Air gap SGLGW- 0.85  0.3 1  0.3 30A050 0.95  0.3 1  0.3 30A080...

  • Page 31: Sglfw And Sglfm Linear Servomotors (F-Type Iron Core)

    2 Installation 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) Magnetic Way Installation The SGLFM magnetic way is packed with a cardboard sheet covering the magnetic surface, above which is a thin, rectangular steel plate. The steel plate is a dummy plate used to reduce the influence of magnetic force on the surrounding environment.

  • Page 32: Www.dadehpardazan.ir

    2.2 Linear Servomotor Installation Note: The magnetic way’s magnets exert strong magnetic attraction. Make sure that steel bolts or wrenches are kept away from the magnets. Always use bolts with a head height according to the dimensions shown in the following table. Magnet Way Model Head height K Bolt size...
  • Page 33 2 Installation 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) Moving Coil Installation The SGLFW moving coil is constructed of an aluminum or steel base and iron core, with a resin-coated coil winding section. Make sure that the coil winding section is not subjected to shock during installation.
  • Page 34 2.2 Linear Servomotor Installation Installation tap Cable Moving coil Reference mark Magnetic way Linear servomotor side view (Viewed from the side where the cable extends from the moving coil) When two or more magnetic ways are used, first install one of the magnetic ways, and then install the moving coil in the available space.
  • Page 35 2 Installation 2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) Insert a thin nonmagnetic (preferably resin) sheet (approximately 0.5- mm thick) in the air gap between the moving coil and magnetic way. Then, and move the moving coil toward the magnetic way. Slowly move the moving coil.
  • Page 36 2.2 Linear Servomotor Installation Moving Coil 1 Magnetic attraction Air gap G Model 2 in mm SGLFW- Magnetic 20A090A attraction 20A120A 35A120A 1100 35A230A 2100 50A200B 2700  Indicates an air gap value of -0.3 mm relative to the design value. ...

  • Page 37: Sgltw And Sgltm Linear Servomotors (T-Type Iron Core)

    2 Installation 2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) 2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) Magnetic Way Installation The SGLTM magnetic way is packed with two yokes securely positioned with an  aluminum spacer. Do not remove the spacers until the magnetic way is temporarily fixed to the system.
  • Page 38 2.2 Linear Servomotor Installation spacer Magnet Positioning steps Insert the mounting bolts into one of the two magnetic way yokes and tighten lightly by hand. Next, while firmly holding down the magnetic way yoke onto the positioning step, tighten the bolts firmly. Hold down the Positioning step magnetic way...
  • Page 39 2 Installation 2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) After removing the spacer fixing bolts from the side of the already installed magnetic way yoke, firmly hold the other magnetic way yoke onto the positioning step, while firmly tightening the bolts. Make sure that the magnetic way yokes do not slip into the path of the moving coil.
  • Page 40 2.2 Linear Servomotor Installation Moving Coil Installation The SGLTW moving coil is constructed of an aluminum or steel base and iron core, with a resin-coated coil winding section. Make sure that the coil winding section is not subjected to shock during installation. Shock may damage the moving coil. Use the following procedure to install the SGLTW moving coil.
  • Page 41 2 Installation 2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core)  Moving coil Magnetic Magnetic Air gap Air gap Linear servomotor side view (Viewed from the side where the cable extends from the coil assembly) When two or more magnetic ways are used, first install one of the magnetic ways, and then install the moving coil in the available space.
  • Page 42 2.2 Linear Servomotor Installation Insert a thin nonmagnetic (preferably resin) sheet (approximately 0.5- mm thick) in the air gap between the moving coil and magnetic way. Then, move the moving coil slowly toward the magnetic way. Nonmagnetic sheet Slowly move the moving coil Movable table Always be aware of the strong magnetism of the magnetic way and...
  • Page 43 2 Installation 2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) Magnetic Attraction The linear servomotor is constructed of an opposing moving coil and magnetic way. So, the magnetic attraction is offset when the air gaps between the moving coils and the magnetic way are even.

  • Page 44: Sglc Linear Servomotors (Cylinder Type)

    2.2 Linear Servomotor Installation 2.2.4 SGLC Linear Servomotors (Cylinder Type) Components The magnetic way consists of the following parts. • Pipe (made of stainless steel) • Magnet in the pipe Make sure not to get your fingers or other objects caught in the magnetic way because a strong magnetic attraction is generated in the area surrounding the mag- netic way.
  • Page 45 2 Installation 2.2.4 SGLC Linear Servomotors (Cylinder Type) Installation Procedure Install the linear guide and the parts for supporting the magnetic way on the machine side. • Set the positions of the parts for supporting the magnetic way after checking the outer dimension of the magnetic way referring to Table 2.1.
  • Page 46 2.2 Linear Servomotor Installation Table 2.1 Dimensions of the Magnetic Way (Selected models only) Range Range Range Total Driving Position Length outside within outside Magnetic Length Range of Sup- of Mag- of Coil Support port Guaran- Guaran- Guaran- Model netic Assem- Section Section...
  • Page 47 2 Installation 2.2.4 SGLC Linear Servomotors (Cylinder Type) After mounting the movable table provided by the customer on the linear guide, transfer the movable table onto the moving coil and secure them with bolts. • Carefully lay wiring so that no cables are caught, and fix them to the movable table.
  • Page 48  Indicates the magnetic attraction at the time of maximum force. Note: For the conditions other than those mentioned above, contact Yaskawa representative separately. Moving coil The figure shown on the right is an example in which a non-uniform gap occurs.
  • Page 49 2 Installation 2.2.4 SGLC Linear Servomotors (Cylinder Type)  Leakage Flux of the Magnetic Way The following table shows the leakage flux of the magnetic way. Table 2.4 Leakage Flux Places Where the Leakage Flux is 10 Gausses or More Diameter of Moving Coil Model Distance from the...

  • Page 50: Linear Scale Installation And Adjustment

    2.3 Linear Scale Installation and Adjustment Linear Scale Installation and Adjustment 2.3.1 Installation Conditions The magnetic flux leaked from a linear servomotor may lead to malfunction of the linear scale. To avoid such malfunction, determine the linear scale installation loca- tion in such environment that the magnetic field strength on the linear scale mounted surface satisfy the following condition.
  • Page 51 2 Installation 2.3.1 Installation Conditions SGLGM A’ A (A’) A (A’) A’ Magnetic way Magnetic way Distance from Magnetic Way Surface (mm) Magnetic Way Model SGLGM- 90 10 min. 160 min. 70 min. 70 min. 5 min. 42 min. SGLFM A (A’) A’...
  • Page 52 2.3 Linear Scale Installation and Adjustment SGLTM A’ A (A’) Magnetic way Magnetic way A’ A (A’) Distance from Magnetic Way Surface (mm) Magnetic Way Model SGLTM- 80 10 min. 10 min. 30 min. 20 min. 22.5 min. SGLCM Linear scale mounting position Magnetic Moving coil Distance A from Magnetic Way Surface...

  • Page 53: Installation

    2 Installation 2.3.2 Installation 2.3.2 Installation Install the linear scale so that the linear servomotor forward direction and linear scale count up direction are the same. If the linear servomotor forward direction and linear scale count up direction do not match and the linear servomotor is run in this state, the linear servomotor may not operate or may overrun.
  • Page 54 2.3 Linear Scale Installation and Adjustment Heidenhain Linear Scale Reverse direction Forward direction When installed as shown in the diagram on the left, operation is performed in the LIDA 48 forward direction when the sensor head HEIDENHAIN is moved to the right. Sensor head Signal cable Renishaw Linear Scale...

  • Page 55: Adjustment

    2 Installation 2.3.3 Adjustment Magnescale Linear Scale  SR75-R, SR85-R, SR77-R, and SR87-R Reverse direction Forward direction When installed as shown in the diagram on the left, operation is performed in the forward direc- tion when the sensor head is moved to the right.

  • Page 56: Servopack Installation

    2.4 SERVOPACK Installation SERVOPACK Installation 2.4.1 Orientation The SERVOPACK is available in models that are base-mounted, models that are rack-mounted, and models that are duct-ventilated. In any case, mount the SERVO- PACK with a vertical orientation. Firmly secure the SERVOPACK to the mounting surface, using either two or four mounting holes depending on the SERVOPACK capacity.
  • Page 57 2 Installation 2.4.1 Orientation • Duct-ventilated Duct Air Flow 2-34 www.dadehpardazan.ir 88594014-15...

  • Page 58: Installation Standards

    2.4 SERVOPACK Installation 2.4.2 Installation Standards Observe the standards for mounting SERVOPACKs in control panels, including those for the mounting SERVOPACKs side by side in one control panel as shown in the following illustration. Note: For SERVOPACKs of command option attachable type, installation conditions may dif- fer depending on the attached option module.
  • Page 59 2 Installation 2.4.2 Installation Standards • Inside the Control Panel The conditions inside the control panel should be the same as the environmental con- ditions of the SERVOPACK. Refer to 2.1.2 SERVOPACK Installation Environment. The SGDV-B SERVOPACKs have an Installation Environment monitor (Un022).

  • Page 60: Emc Installation Conditions

    SERVOPACK models such as the rack-mounted types as well. This section describes the EMC installation conditions satisfied in test conditions prepared by Yaskawa. The actual EMC level may differ depending on the actual sys- tem’s configuration, wiring, and other conditions. However, because this product is built-in, check that the following conditions are still met after being installed in the user’s product.
  • Page 61 2 Installation 2.5.1 SGDV-05 (Analog Pulse Model)  Three-phase 200 V, SGDV-A05B ( = R70, R90, 1R6, 2R8) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor L1C, L2C Surge absorber Linear scale Host...
  • Page 62 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A05A ( = R70, R90, 1R6, 2R8, 3R8, 5R5, 7R6) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn L1C, L2C Surge absorber One turn...
  • Page 63 2 Installation 2.5.1 SGDV-05 (Analog Pulse Model)  Three-phase 200 V, SGDV-120A05A Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn L1C, L2C Surge absorber Linear scale Core Core Two turn Two turn Clamp...
  • Page 64 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A05A ( = 180, 200, 330) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn L1C, L2C Surge absorber Linear scale Core Core Two turn...
  • Page 65 2 Installation 2.5.1 SGDV-05 (Analog Pulse Model)  Three-phase 200 V, SGDV-550A05A Shield box SERVOPACK U, V, W Power supply: Noise Linear L1, L2, L3 Three-phase filter servomotor 200 VAC L1C, L2C Surge absorber Linear scale Regenerative B1, B2 resistor unit Clamp Clamp Host...
  • Page 66 2.5 EMC Installation Conditions  Three-phase 400 V, SGDV-D05A ( = 1R9, 3R5, 5R4, 8R4, 120, 170) Shield box Power supply: Noise Single-phase filter* 200 VAC Surge SERVOPACK absorber Control power U, V, W 24 V, 0 V supply Linear 24 VDC* servomotor One turn...
  • Page 67 2 Installation 2.5.1 SGDV-05 (Analog Pulse Model)  Three-phase 400 V, SGDV-260D05A Shield box Power supply: Noise Single-phase filter* 200 VAC Surge SERVOPACK Control absorber power U, V, W 24 V, 0 V supply 24 VDC* Linear servomotor Power supply: Noise Three-phase L1, L2, L3...

  • Page 68: Sgdv-15 (M-Ii Model)

    2.5 EMC Installation Conditions 2.5.2 SGDV-15 (M-II Model)  Single-phase 100 V, SGDV-F15A ( = R70, R90, 2R1, 2R8) Shield box One turn SERVOPACK U, V, W Power supply: Noise L1, L2 Single-phase Linear filter 100 VAC servomotor One turn L1C, L2C Surge absorber...
  • Page 69 2 Installation 2.5.2 SGDV-15 (M-II Model)  Three-phase 200 V, SGDV-A15B ( = R70, R90, 1R6, 2R8) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor Surge L1C, L2C absorber Linear scale CN6A, CN6B MECHATROLINK-II...
  • Page 70 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A15A ( = R70, R90, 1R6, 2R8, 3R8, 5R5, 7R6) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn Surge L1C, L2C absorber One turn Linear...
  • Page 71 2 Installation 2.5.2 SGDV-15 (M-II Model)  Three-phase 200 V, SGDV-120A15A Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn Surge L1C, L2C absorber Linear scale MECHATROLINK-II CN6A, CN6B controller Core Core...
  • Page 72 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A15A ( = 180, 200, 330) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor One turn L1C, L2C Surge absorber Linear scale MECHATROLINK-II CN6A, CN6B controller...
  • Page 73 2 Installation 2.5.2 SGDV-15 (M-II Model)  Three-phase 200 V, SGDV-550A15A Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor L1C, L2C Surge absorber Linear scale Regenerative B1, B2 resistor unit MECHATROLINK-II CN6A, CN6B controller...
  • Page 74 2.5 EMC Installation Conditions  Three-phase 400 V, SGDV-D15A ( = 1R9, 3R5, 5R4, 8R4, 120, 170) Shield box Power supply: Noise Single-phase filter* 200 VAC Surge SERVOPACK absorber Control power U, V, W 24 V, 0 V supply 24 VDC* Linear servomotor Power supply:...
  • Page 75 2 Installation 2.5.2 SGDV-15 (M-II Model)  Three-phase 400 V, SGDV-260D15A Shield box Power supply: Noise Single-phase filter* 200 VAC Surge SERVOPACK absorber Control power U, V, W 24 V, 0 V supply 24 VDC* Linear servomotor Power supply: Noise Three-phase L1, L2, L3 filter*...

  • Page 76: Sgdv-25 (M-Iii Model)

    2.5 EMC Installation Conditions 2.5.3 SGDV-25 (M-III Model)  Single-phase 100 V, SGDV-F25A ( = R70, R90, 2R1, 2R8) Shield box One turn SERVOPACK U, V, W Noise Power supply: L1, L2 filter Single-phase 100 VAC Linear servomotor One turn L1C, L2C Surge absorber...
  • Page 77 2 Installation 2.5.3 SGDV-25 (M-III Model)  Three-phase 200 V, SGDV-A25B ( = R70, R90, 1R6, 2R8) Shield box SERVOPACK U, V, W Power supply: Noise L1, L2, L3 Three-phase filter Linear 200 VAC servomotor Surge L1C, L2C absorber Linear scale CN6A, CN6B MECHATROLINK-III...
  • Page 78 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A25A ( =R70, R90, 1R6, 2R8, 3R8, 5R5, 7R6) Shield box SERVOPACK U, V, W Noise Power supply: L1, L2, L3 filter Three-phase 200 VAC 5 Linear servomotor One turn L1C, L2C Surge absorber One turn...
  • Page 79 2 Installation 2.5.3 SGDV-25 (M-III Model)  Three-phase 200 V, SGDV-120A25A Shield box SERVOPACK U, V, W Noise Power supply: L1, L2, L3 filter Linear Three-phase 200 VAC servomotor One turn L1C, L2C Surge absorber Linear scale MECHATROLINK-III CN6A, CN6B controller Core Core...
  • Page 80 2.5 EMC Installation Conditions  Three-phase 200 V, SGDV-A25A ( = 180, 200, 330) Shield box SERVOPACK U, V, W Noise Power supply: L1, L2, L3 filter Linear Three-phase 200 VAC servomotor One turn L1C, L2C Surge absorber Linear scale MECHATROLINK-III CN6A, CN6B controller...
  • Page 81 2 Installation 2.5.3 SGDV-25 (M-III Model)  Three-phase 200 V, SGDV-550A25A Shield box SERVOPACK U, V, W Noise Power supply: L1, L2, L3 filter Linear Three-phase 200 VAC 5 servomotor L1C, L2C Surge absorber Linear scale Regenerative B1, B2 resistor unit MECHATROLINK-III CN6A, CN6B controller...
  • Page 82 2.5 EMC Installation Conditions  Three-phase 400 V, SGDV-D25A ( = 1R9, 3R5, 5R4, 8R4, 120, 170) Shield box Power supply: Single-phase 200 VAC SERVOPACK Control Noise 24 V, Surge power U, V, W absorber supply filter* 24 VDC* Linear servomotor One turn Power supply:...
  • Page 83 2 Installation 2.5.3 SGDV-25 (M-III Model)  Three-phase 400 V, SGDV-260D25A Shield box Power supply: Single-phase 200 VAC SERVOPACK Control Surge Noise power 24 V, U, V, W absorber supply filter* 24 VDC* Linear servomotor Power supply: Noise Three-phase L1, L2, L3 Linear filter* 400 VAC...

  • Page 84: Sgdv-E5A (Command Option Attachable Type)

    2.5 EMC Installation Conditions 2.5.4 SGDV-E5A (Command Option Attachable Type) For SERVOPACKs of command option attachable type, EMC installation conditions may differ depending on the attached option module. For details, refer to the user’s manual for each option module. 2.5.5 Other Precautions Attachment Methods of Ferrite Cores One turn...
  • Page 85 2 Installation 2.5.5 Other Precautions 2-62 www.dadehpardazan.ir 88594014-15...

  • Page 86: Wiring And Connection

    Wiring and Connection This chapter describes how to set up the wiring and connections required for trial operation. For more information on the wiring and connection, refer to the following manuals. • -V Series User's Manual Design and Maintenance Linear Motor/ Analog Voltage and Pulse Train Reference (SIEP S800000 47) •...
  • Page 87 3 Wiring and Connection 3.3.7 Wiring the Spring Type Main Circuit Terminal Connector ..3-36 3.4 Connecting Regenerative Resistors ..... 3-38 3.4.1 Connecting Regenerative Resistor .

  • Page 88: Precautions For Wiring

    3.1 Precautions for Wiring Precautions for Wiring CAUTION • Be sure to wire correctly and securely. Failure to observe this caution may result in motor overrun, injury, or malfunction. • Do not bundle or run the main circuit cables together with the I/O signal cables or the linear scale connection cables in the same duct.

  • Page 89: System Configuration Diagram

    3 Wiring and Connection 3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model) System Configuration Diagram 3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model) SGDV-F05A Power supply Single-phase 100 VAC Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected.
  • Page 90 3.2 System Configuration Diagram SGDV-A05 SERVOPACK  Using a Three-phase, 200-V Power Supply Power supply Three-phase 200 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected. Noise filter Used to eliminate external noise from Digital...
  • Page 91 3 Wiring and Connection 3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model)  Using a Single-phase, 200-V Power Supply The -V Series SERVOPACK for a 200-V power supply input has input specifica- tions for a three-phase power supply, but some models can also be used with a single- ...
  • Page 92 3.2 System Configuration Diagram SGDV-D05A Power supply Three-phase 400 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected. Digital Noise filter operator Magnetic SGDV- D05A Used to eliminate contactor external noise from SERVOPACK...

  • Page 93: Connecting To Sgdv-15 Servopack (M-Ii Model)

    3 Wiring and Connection 3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model) 3.2.2   Connecting to SGDV- SERVOPACK (M-II Model) SGDV-F15A Power supply Single-phase 100 VAC Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected.
  • Page 94 3.2 System Configuration Diagram SGDV-A15  Using a Three-phase, 200-V Power Supply Power supply Three-phase 200 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting Connect to the the circuit OFF when MECHATROLINK-II overcurrent is detected. SGDV- SERVOPACK Noise filter...
  • Page 95 3 Wiring and Connection 3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model)  Using a Single-phase, 200-V Power Supply The -V Series SERVOPACK for a 200-V power supply input has input specifica- tions for a three-phase power supply, but some models can also be used with a single- ...
  • Page 96 3.2 System Configuration Diagram SGDV-D15A Power supply Three-phase 400 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when Connect to the overcurrent is MECHATROLINK-II detected. Noise filter Digital Used to eliminate operator external noise from the power line.

  • Page 97: Connecting To Sgdv-25 Servopack (M-Iii Model)

    3 Wiring and Connection 3.2.3 Connecting to SGDV-25 SERVOPACK (M-III Model) 3.2.3   Connecting to SGDV- SERVOPACK (M-III Model) SGDV-F25A Power supply Single-phase 100 VAC Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected.
  • Page 98 3.2 System Configuration Diagram SGDV-A25  Using a Three-phase, 200-V Power Supply Power supply Single-phase 200 VAC R S T Molded-case circuit breaker (MCCB) Protcts the power supply line by shutting the circuit OFF when overcurrent is detected. Noise filter Digital SGDV- Used to eliminate...
  • Page 99 3 Wiring and Connection 3.2.3 Connecting to SGDV-25 SERVOPACK (M-III Model)  Using a Single-phase, 200-V Power Supply The -V Series SERVOPACK for a 200-V power supply input has input specifica- tions for a three-phase power supply, but some models can also be used with a single- ...
  • Page 100 3.2 System Configuration Diagram SGDV-D25A Power supply Three-phase 400 VAC R S T Molded-case circuit breaker MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected. Digital Noise filter operator Used to eliminate Connect to the external noise from SGDV- D25A...

  • Page 101: Connecting To Sgdv-E5A Servopack

    3 Wiring and Connection 3.2.4 Connecting to SGDV-E5A SERVOPACK (Command Option Attachable Type) 3.2.4  Connecting to SGDV- E5A SERVOPACK (Command Option Attachable Type) SGDV-FE5A Power supply Single-phase 100 VAC Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is...
  • Page 102 3.2 System Configuration Diagram SGDV-AE5A  Using a Three-phase, 200-V Power Supply Power supply Three-phase 200 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected. SGDV- AE5A Digital Noise filter SERVOPACK...
  • Page 103 3 Wiring and Connection 3.2.4 Connecting to SGDV-E5A SERVOPACK (Command Option Attachable Type)  Using a Single-phase, 200-V Power Supply The -V Series SERVOPACK for a 200-V power supply input has input specifica- tions for a three-phase power supply, but some models can also be used with a single- ...
  • Page 104 3.2 System Configuration Diagram SGDV-DE5A Power supply Three-phase 400 VAC R S T Molded-case circuit breaker (MCCB) Protects the power supply line by shutting the circuit OFF when overcurrent is detected. Digital Noise filter SGDV- DE5A operator Option module* Used to eliminate SERVOPACK external noise from the power line.

  • Page 105: (Command Option Attachable Type)

    3 Wiring and Connection 3.3.1 Main Circuit Terminals Main Circuit Wiring The names and specifications of the main circuit terminals required for trial operation are given below. 3.3.1 Main Circuit Terminals SGDV-1R6AE1A Command Option Analog Pulse Models M-II Models M-III Models Attachable Types Terminal Symbols Name...
  • Page 106 3.3 Main Circuit Wiring (cont’d) Terminal Symbols Name Model SGDV- Description If the regenerative capacity is insuf- R70F, R90F, 2R1F, 2R8F, ficient, connect an external regener- R70A, R90A, 1R6A, ative resistor (option) between B1/ 2R8A and B2. If the regenerative capacity is insuf- External 3R8A, 5R5A, 7R6A, ficient, remove the wire or short bar...

  • Page 107: When Using A Standard Power Supply Input

    3 Wiring and Connection 3.3.2 When Using a Standard Power Supply Input (Single-phase 100 V, Three-phase 200 V, or Three-phase 400 V) 3.3.2 When Using a Standard Power Supply Input (Single-phase 100 V, Three-phase 200 V, or Three-phase 400 V) Wire Types Use the following type of wire for main circuit.
  • Page 108 3.3 Main Circuit Wiring SERVOPACK Main Circuit Wires The wires used in the SERVOPACK main circuit are described below. • Wire sizes are selected for three cables per bundle at 40C sur- rounding air temperature with the rated current. • Use a wire with a minimum withstand voltage of 600 V for the main circuit.
  • Page 109 3 Wiring and Connection 3.3.2 When Using a Standard Power Supply Input (Single-phase 100 V, Three-phase 200 V, or Three-phase 400 V)  Three-phase, 400 V SERVOPACK Model SGDV-D Terminal Terminal Names Symbols Main circuit power L1, L2, L3 HIV1.25 HIV2.0 HIV3.5 input terminals...
  • Page 110 3.3 Main Circuit Wiring  Three-phase 200 V, SGDV-A (SGDV-R70A, R90A, 1R6A, 2R8A, 3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A) R S T SERVOPACK SGDV- 1FLT +24 V (For servo alarm display) − Servo power Servo power supply ON supply OFF : Relay : Indicator lamp : Molded-case circuit breaker...
  • Page 111 3 Wiring and Connection 3.3.2 When Using a Standard Power Supply Input (Single-phase 100 V, Three-phase 200 V, or Three-phase 400 V)  Three-phase 400 V, SGDV-D  (SGDV-1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D) R S T SERVOPACK SGDV- 1FLT DC power 24 V −...

  • Page 112: When Using The Servopack With A Single-Phase 200 V Power Input

    3.3 Main Circuit Wiring 3.3.3 When Using the SERVOPACK with a Single-phase 200 V Power Input Some models of -V series three-phase 200 V power input SERVOPACK can be used also with a single-phase 200 V power supply. The following models support single-phase 200 V power input. SGDV-R70A, -R90A, -1R6A, -2R8A, -5R5A When using the SERVOPACK with single-phase, 200 V power input, set parameter Pn00B.2 to 1.
  • Page 113 3 Wiring and Connection 3.3.3 When Using the SERVOPACK with a Single-phase 200 V Power Input Main Circuit Power Input Connect a single-phase 200 V power supply of the following specifications to L1 The specifications of the power supplies other than the and L2 terminals.
  • Page 114 3.3 Main Circuit Wiring Wiring Example with a Single-phase 200 V Power Supply Input The following wiring example shows the -V series SGDV SERVOPACK (Analog pulse model).  Single-phase 200 V Power Input Supported SERVOPACK Models SGDV-R70A, -R90A, -1R6A, -2R8A, and -5R5A SERVOPACK SGDV- 1FLT...

  • Page 115: When Using The Servopack With A Dc Power Input

    3 Wiring and Connection 3.3.4 When Using the SERVOPACK with a DC Power Input 3.3.4 When Using the SERVOPACK with a DC Power Input Parameter Setting When using the SERVOPACK with a DC power input, make sure to set the parameter Pn001.2 to 1 before inputting DC power When Classifica...

  • Page 116: Www.dadehpardazan.ir 88594014-15

    3.3 Main Circuit Wiring DC Power Supply Input Terminals for the Main and Control Circuits  Three-phase, 200 V SGDV-A ( = R70, R90, 1R6, 2R8, 3R8, 5R5, 7R6, 120, 180, 200, 330) Terminal Symbols Terminal Names Specifications Main circuit plus terminals 270 to 320 VDC , B2 Main circuit minus terminal...
  • Page 117 3 Wiring and Connection 3.3.4 When Using the SERVOPACK with a DC Power Input Wiring Examples with a DC Power Input The following examples show the -V series SGDV SERVOPACK (Analog pulse model).  Three-phase, 200 V SGDV-A R S T SERVOPACK SGDV- 1FLT...
  • Page 118 3.3 Main Circuit Wiring  Three-phase, 400 V SGDV-D R S T SERVOPACK SGDV- 1FLT AC/DC 24 V AC/DC +24 V − (For servo alarm display) Servo power Servo power supply ON supply OFF : Relay : Indicator lamp : Molded-case circuit breaker : Surge absorber 1FLT : Noise filter...

  • Page 119: When Using More Than One Servopack

    3 Wiring and Connection 3.3.5 When Using More Than One SERVOPACK 3.3.5 When Using More Than One SERVOPACK This section shows an example of the wiring when more than one SERVOPACK is used and the precautions.  Wiring Example (Analog pulse model) The following example shows the -V series SGDV SERVOPACK (Analog pulse model).

  • Page 120: General Precautions For Wiring

    3.3 Main Circuit Wiring 3.3.6 General Precautions for Wiring • Use a molded-case circuit breaker (1QF) or fuse to protect the main circuit. The SERVOPACK connects directly to a commercial power supply; it is not isolated through a transformer or other device. Always use a molded-case circuit breaker (1QF) or fuse to protect the servo system from accidents involving different power system voltages or other accidents.

  • Page 121: Wiring The Spring Type Main Circuit Terminal Connector

    3 Wiring and Connection 3.3.7 Wiring the Spring Type Main Circuit Terminal Connector 3.3.7 Wiring the Spring Type Main Circuit Terminal Connector Two types of main circuit terminals are available: a connector type and a terminal screw type. • SERVOPACKs with terminal screws: SGDV-180A, 200A, 330A, 550A, 8R4D, 120D, 170D, 260D •...
  • Page 122 3.3 Main Circuit Wiring Strip the end of the wires. Applicable wire sizes: Refer to 3.3.2 (2) SERVO- PACK Main Circuit Wires. 8 to 9 mm Open the wire terminal on the terminal connector housing with a tool, using the following methods. Either method can be used to open the wire terminal.

  • Page 123: Connecting Regenerative Resistors

    3 Wiring and Connection 3.4.1 Connecting Regenerative Resistor Connecting Regenerative Resistors If the capacity to absorb regenerative energy is insufficient, use the following proce- dure to connect an external regenerative resistor and set the regenerative resistor capacity in the parameter Pn600. To learn how to select a regenerative resistor, and for detailed specifications, refer to ...
  • Page 124 3.4 Connecting Regenerative Resistors SERVOPACKs: Model SGDV-3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A, 1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D Disconnect the wiring between the SERVOPACK’s B2 and B3 terminals and connect an external regenerative resistor between the B1/ and B2 terminals. After connect- ing a resistor, set the regenerative resistor capacity.
  • Page 125 3 Wiring and Connection 3.4.1 Connecting Regenerative Resistor When using one of the aforementioned regenerative resistor units, set Pn600 to 0W (factory setting). If using any other regenerative resistor, set Pn600 to the capacity of the connected regenerative resistor. SERVOPACK Regenerative Resistor Unit JUSP-RA 3-40...

  • Page 126: Setting The Regenerative Resistor Capacity

    3.4 Connecting Regenerative Resistors 3.4.2 Setting the Regenerative Resistor Capacity When an external regenerative resistor is connected, make sure to set the regenerative resistor capacity using the parameter Pn600 WARNING • If 0 is set to the parameter Pn600 while an external regenerative resistor is con- nected, the generative overload alarm (A.320) may not be detected.

  • Page 127: Linear Scale Connections

    3 Wiring and Connection 3.5.1 Linear Scale Signal (CN2) Names and Functions Linear Scale Connections This section describes connection examples between linear scale and SERVOPACK, and the terminal layout of the connector CN2 for connecting a linear scale. 3.5.1 Linear Scale Signal (CN2) Names and Functions The following table shows the names and functions of the linear scale signals (CN2).

  • Page 128: Linear Scale Connection Examples

    3.5 Linear Scale Connections 3.5.2 Linear Scale Connection Examples The following diagrams show linear scale connection examples. Linear Scale Made by Heidenhain Linear scale made by Heidenhain Serial converter unit SERVOPACK ∗ ∗ Phase A /PAO /COS Phase B /PBO Phase C /SIN /PCO...
  • Page 129 3 Wiring and Connection 3.5.2 Linear Scale Connection Examples Linear Scale Made by Mitutoyo Absolute linear scale made by Mitutoyo SERVOPACK ∗ Phase A /PAO Phase B /PBO Phase C /PCO Output line-driver SN75ALS194 manu- factured by Texas Instrument or the equivalent PG5V PG5 V...
  • Page 130 3.5 Linear Scale Connections  SL700, SL710, SL720, SL730 Head with interpolator PL101-RY Linear scale Interpolator SERVOPACK Head ∗ Phase A /PAO Connection cable made by Phase B Magnescale Co., Ltd. /PBO Phase C /PCO Output line-driver SN75ALS194 manu- factured by Texas Instrument or the equivalent PG5V...

  • Page 131: 3.5.2 Linear Scale Connection Examples

    3 Wiring and Connection 3.5.2 Linear Scale Connection Examples 3-46 www.dadehpardazan.ir 88594014-15...

  • Page 132: Safety Function

    Safety Function This chapter describes the safety functions. 4.1 Outline ..........4-2 4.2 Hard Wire Base Block (HWBB) Function .

  • Page 133: Outline

    4 Safety Function Outline The safety function is incorporated in the SERVOPACK to reduce the risk associated with the machine by protecting workers from injury and by securing safe machine operation. Especially when working in hazardous areas inside the safeguard, as for machine maintenance, it can be used to avoid adverse machine movement.

  • Page 134: Hard Wire Base Block (Hwbb) Function

    4.2 Hard Wire Base Block (HWBB) Function Hard Wire Base Block (HWBB) Function The Hard Wire Base Block function (hereinafter referred to as HWBB function) is a safety function designed to baseblock the motor (shut off the motor current) by using the hardwired circuits: Each circuit for two channel input signals blocks the run sig- nal to turn off the power module, and the motor current is shut off.

  • Page 135: Safety Function Signal (Cn8) Names And Functions

    4 Safety Function Safety Function Signal (CN8) Names and Functions The following table shows the terminal layout of safety function signals (CN8). Signal Pin No. Function Name       /HWBB1- Hard wire baseblock input 1 Hard wire baseblock input /HWBB1+ Baseblock (motor current off) /HWBB2-...

  • Page 136: Connecting A Safety Function Device

    4.5 Connecting a Safety Function Device Connecting a Safety Function Device There are the following two types of safety function’s jumper connectors that are pro- vided with the SERVOPACKs. The safety function’s jumper connector must be removed to attach a safety function device. Read the following procedure carefully and then attach the safety function device.
  • Page 137 4 Safety Function <Using previous model> Slide the lock injector of the safety function’s jumper connector to the SERVOPACK side to unlock and remove the safety function’s jumper connector. Enlarged View 1. Slide the lock injector to the SERVOPACK side. Remove the safety function’s jumper connector while the lock injector is slid Safety function’s...

  • Page 138: Trial Operation (Checking Linear Servomotor Operation)

    Trial Operation (Checking Linear Servomotor Operation) This chapter describes how to perform trial operation. 5.1 Outline ..........5-2 5.2 Inspection and Checking before Trial Operation .

  • Page 139: Outline

    5 Trial Operation (Checking Linear Servomotor Operation) Outline The trial operation described here is a JOG operation for linear servomotors not con- nected to machinery (without a load). The purpose of this trial operation is to check whether the SERVOPACK and linear servomotor are properly connected and whether the linear servomotor is operating correctly.

  • Page 140: Inspection And Checking Before Trial Operation

    5.2 Inspection and Checking before Trial Operation Inspection and Checking before Trial Operation To ensure safe and correct trial operation, inspect and check the following items before starting trial operation. Linear Servomotors Inspect and check the following items, and take appropriate measures before per- forming trial operation if any problem exists.

  • Page 141: Setting The Servopack Parameters

    5 Trial Operation (Checking Linear Servomotor Operation) 5.3.1 Setting and Checking the Linear Scale Pitch Setting the SERVOPACK Parameters Set the following SERVOPACK parameters. • Linear scale pitch (Pn282) • Hall sensor selection (Pn080.0) • Motor phase selection (Pn080.1) • Overtravel signal mapping (Pn50A.3, Pn50B.0) •...
  • Page 142 5.3 Setting the SERVOPACK Parameters When using a SERVOPACK right after factory shipment, the alarm A.080 (Linear Scale Pitch Setting Error) will be displayed but does not indicate an error. This alarm is generated to remind the user to set Pn282. Set Pn282 to a correct value and turn OFF the power then ON again.
  • Page 143 5 Trial Operation (Checking Linear Servomotor Operation) 5.3.1 Setting and Checking the Linear Scale Pitch  Setup Procedure Prepare the motor parameters to be written into the linear scale and the SigmaWin+ software version 3.01 or later. Install SigmaWin+ in a personal computer. Use a standard USB cable to connect the personal computer to the SERVOPACK CN3 port....
  • Page 144 5.3 Setting the SERVOPACK Parameters  How to Monitor the Motor Data Using the Digital Operator • When the motor parameters have already been written Step Display after operation Keys Operation Press the Key to view the main menu of Utility Function. Press the Key to select Fn01E.
  • Page 145 5 Trial Operation (Checking Linear Servomotor Operation) 5.3.1 Setting and Checking the Linear Scale Pitch • When the motor parameters have not yet been written Proce- Display after operation Keys Operation dure Press the Key to view the main menu of Utility Function. Press the Key to select Fn01E.

  • Page 146: Hall Sensor Selection

    5.3 Setting the SERVOPACK Parameters 5.3.2 Hall Sensor Selection Linear Servomotor with Hall Sensor For a linear servomotor with hall sensor, use the factory setting: Pn080.0 = 0 Linear Servomotor without Hall Sensor For a linear servomotor without hall sensor, select Disables selection for the parame- ter Pn080.0.
  • Page 147 5 Trial Operation (Checking Linear Servomotor Operation) 5.3.3 Motor Phase Selection <Example> Using a linear scale with a scale pitch of 20 m, if the linear servomotor is moved only 1 cm by hand in the linear scale’s count direction, the number of feedback pulses will be as fol- lows:...

  • Page 148: Setting The Overtravel Signals

    5.3 Setting the SERVOPACK Parameters  Related Parameter Parameter Meaning When Enabled Sets phase A lead as phase sequence of U, V, W n.0 (factory setting) Pn080 After restart n.1 Sets phase B lead as phase sequence of U, V, W 5.3.4 Setting the Overtravel Signals Polarity detection cannot start in overtravel state....

  • Page 149: Execution Of Origin Setting (Fn020)

    5 Trial Operation (Checking Linear Servomotor Operation) Execution of Origin Setting (Fn020) When using an absolute linear scale model ST78A manufactured by Mitutoyo Corporation, execute the origin setting. CAUTION • Be sure to set the linear servomotor to the servo OFF state before executing the origin setting function.
  • Page 150 5.4 Execution of Origin Setting (Fn020) (cont’d) Step Display after operation Keys Operation Press the Key to start the ori- gin setting. During origin setting, “Scale Origin Set” will be displayed blinking. S c a l O r i g i n S e t When the origin setting is completed, the display stops blinking, and the status will be...
  • Page 151 5 Trial Operation (Checking Linear Servomotor Operation) (cont’d) Step Display after operation Keys Operation Press the DATA/SHIFT Key for approxi- mately one second. The display will return to Fn020. MODE/SET DATA/ Turn OFF the power to the SERVOPACK and then ON again to enable the setting. 5-14 www.dadehpardazan.ir 88594014-15...

  • Page 152: Polarity Detection

    5.5 Polarity Detection Polarity Detection When using a linear servomotor without hall sensor, execute the polarity detection. Make sure that the following conditions are satisfied when executing the polarity detection. • There will be no danger around the linear servomotor when the linear servomo- tor moves approximately 10 mm....

  • Page 153: When Using An Incremental Linear Scale

    5 Trial Operation (Checking Linear Servomotor Operation) 5.5.1 When Using an Incremental Linear Scale 5.5.1 When Using an Incremental Linear Scale Executing the Utility Function: Polarity Detection (Fn080) To adjust the polarity of linear servomotor, use the following utility function: Polarity Detection (Fn080).
  • Page 154 5.5 Polarity Detection (cont’d) Step Display after operation Keys Operation When the polarity detection is com- M a g n e t i c P o l e plete, the display shown on the left D e t e c t will appear.

  • Page 155: When Using An Absolute Linear Scale

    5 Trial Operation (Checking Linear Servomotor Operation) 5.5.2 When Using an Absolute Linear Scale 5.5.2 When Using an Absolute Linear Scale Executing the Utility Function: Polarity Detection (Fn080) To adjust the polarity of linear servomotor, use the following utility function: Polarity Detection (Fn080).
  • Page 156 5.5 Polarity Detection  Using the Digital Operator Step Display after operation Keys Operation − F U N C T I O N − Press the Key to view the F n 0 3 0 : S o f t R e s e t main menu of Utility Function.
  • Page 157 5 Trial Operation (Checking Linear Servomotor Operation) 5.5.2 When Using an Absolute Linear Scale  Using the Panel Operator Step Display after operation Keys Operation Press the MODE/SET Key to select the Utility Function mode. MODE/SET DATA/ Press the UP or DOWN Key to select Fn080. MODE/SET DATA/ Press the DATA/SHIFT Key for...

  • Page 158: Troubleshooting For Polarity Detection Errors

    5.5 Polarity Detection 5.5.3 Troubleshooting for Polarity Detection Errors Refer to the following table for troubleshooting if polarity detection is not completed normally. Problem Cause Countermeasure The settings for linear scale pitch (Pn282) and motor Parameter  phase selection (Pn080.1) may not be appropriate for settings are ...
  • Page 159 5 Trial Operation (Checking Linear Servomotor Operation) 5.5.3 Troubleshooting for Polarity Detection Errors (cont’d) Problem Cause Countermeasure <Analog Pulse Input the /PDET signal. Model> • Polarity detection was not yet complete. • The /PDET signal was not input. <M-II Model/M-III When using an absolute linear scale, set Pn587.0 to 1 to Model/Command execute polarity detection.

  • Page 160: Related Parameters

    5.5 Polarity Detection 5.5.4 Related Parameters Changes the sequence input signal allocation for Speed Position Force each signal Pn481 Setting Range Setting Unit Factory Setting When enabled 10 to 20000 0.1 Hz Immediately Polarity Detection Speed Loop lntegral Time Speed Position Force Constant...

  • Page 161: Jog Operation

    5 Trial Operation (Checking Linear Servomotor Operation) JOG Operation After setting and checking the items described in the previous sections, conduct a JOG operation as follows. The JOG operation is the function used to check the movement of the linear servomo- tor in speed control without connecting the SERVOPACK to the host controller.
  • Page 162 5.6 JOG Operation The tuning-less function is by default set enabled. When the tuning- less function is enabled, the gain may be so increased to cause vibra- tion during no-load operation. If vibration occurs, disable the tuning- less function by setting the parameter Pn170.0 to 0. ...
  • Page 163 5 Trial Operation (Checking Linear Servomotor Operation) Note: • Unsuccessful Trial Operations An unsuccessful trial operation could be attributed to the following conditions. Check the conditions and take appropriate measures. • The force reference is saturated because the load is too heavy, or the jog speed is too fast.

  • Page 164: Jog Operation Using A Panel Operator

    5.6 JOG Operation 5.6.1 JOG Operation Using a Panel Operator This section describes the procedure for executing a JOG operation using a panel operator. The panel operator is located under the front cover of the SERVOPACK (analog pulse models only). View with front cover open Panel operator...
  • Page 165 5 Trial Operation (Checking Linear Servomotor Operation) 5.6.1 JOG Operation Using a Panel Operator (cont’d) Step Display after operation Keys Operation Press the UP Key to move the linear servo- motor in the forward direction or press the DOWN Key to move it in reverse. The lin- ear servomotor will move at the speed set in the parameter Pn383 while the key is being pressed.

  • Page 166: Jog Operation Using A Digital Operator

    5.6 JOG Operation 5.6.2 JOG Operation Using a Digital Operator This section describes the procedure for executing a JOG operation using a digital operator. Connect the digital operator to the SERVOPACK CN3 connector. Σ-V series Σ-III series JUSP-OP05A-1-E JUSP-OP05A Digital Operator Digital Operator SGDV SERVOPACK...
  • Page 167 5 Trial Operation (Checking Linear Servomotor Operation) 5.6.2 JOG Operation Using a Digital Operator (cont’d) Step Display after operation Keys Operation Press the Key. The display will change to the execu- tion display of Fn002. Press the Key. The cursor will move to the setting data of JOG speed (Pn383).
  • Page 168 5.6 JOG Operation (cont’d) Step Display after operation Keys Operation Press the Key. The display will return to the main menu of the Utility Function. Press the Key twice. The dis- play will return to the initial window (step 1). ...

  • Page 169: Jog Operation Using Sigmawin

    5 Trial Operation (Checking Linear Servomotor Operation) 5.6.3 JOG Operation Using SigmaWin+ 5.6.3 JOG Operation Using SigmaWin+ This section describes the procedure for executing a JOG operation using Sig- maWin+. In the following example, test-run procedures are explained using the JOG operation window of Test Run on the main menu of SigmaWin+.
  • Page 170 5.6 JOG Operation (cont’d) Step Operation Display (5) Once SigmaWin+ is started, the connec- tion window is displayed. Note: is used for operation with no SERVOPACK connected. Click to search for the con- nected SERVOPACK. Connection Window (6) Search Condition Setting window is open. Select only -V Select -V( .
  • Page 171 5 Trial Operation (Checking Linear Servomotor Operation) 5.6.3 JOG Operation Using SigmaWin+ (cont’d) Step Operation Display • Run test operation. Test Run (R)  Jog (J) (1) Select Test Run first, and then select Jog (J) from the menu on the main window. Main Window (2) Warnings for the JOG operation window will be displayed.
  • Page 172 5.6 JOG Operation (cont’d) Step Operation Display • Set the JOG speed The motor speed is set to 500 [mm/s]. Click if you need to change it. • Servo ON Click . The display changes from Servo OFF to Servo ON and is lit in green. 5-35 www.dadehpardazan.ir 88594014-15...
  • Page 173 5 Trial Operation (Checking Linear Servomotor Operation) 5.6.3 JOG Operation Using SigmaWin+ (cont’d) Step Operation Display • Start JOG operation. When you click , the linear servo- motor will move in the forward direction. When you click , it will move in reverse.
  • Page 174 Revision History The revision dates and numbers of the revised manuals are given at the bottom of the back cover. MANUAL NO. SIEP S800000 44A Published in Japan September 2009 07-6 0 -1 WEB revision number Date of Revision number publication Date of original publication...
  • Page 175 Phone 81-4-2962-5151 Fax 81-4-2962-6138 YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone (800) YASKAWA (800-927-5292) or 1-847-887-7000 Fax 1-847-887-7310 YASKAWA ELETRICO DO BRASIL LTDA. Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil Phone 55-11-3585-1100 Fax 55-11-5581-8795 YASKAWA EUROPE GmbH Hauptstraβe 185, Eschborn 65760, Germany...
  • Page 176 ‫اراﺋﻪ ﺧﺪﻣﺎت ﭘﺸﺘﯿﺒﺎﻧﯽ ﺣﺮﻓﻪ اي و‬ ‫ﺷﺮﮐﺖ داده ﭘﺮدازان ﻫﻮﺷﻤﻨﺪ اﯾﻠﯿﺎ‬ ‫ﺰات‬ ‫ﻬﯿ‬ ‫ﺗﺠ‬ Yaskawa ‫ﺑﺮﮔﺰاري دوره ﻫﺎي آﻣﻮزﺷﯽ‬ PLC – HMI – Servo – Sensor – Inverter – Industrial Network ‫اﻧﺠﺎم ﭘﺮوژﻫﺎي اﺗﻮﻣﺎﺳﯿﻮن ﺻﻨﻌﺘﯽ‬ ‫ﺗﻌﻤﯿﺮات ﺗﺨﺼﺼﯽ ﮐﻠﯿﻪ ادوات اﺗﻮﻣﺎﺳﯿﻮن ﺻﻨﻌﺘﯽ‬...

This manual is also suitable for:

SglcSgltwSglfw

Table of Contents