Removing And Installing Crankshaft - Skoda Octavia 1996 Service Manual

OCTAVIA

Removing and installing crankshaft

Notes:
♦ Servicing clutch:
⇒ 5-Speed Manual Gearbox 02K; Repair Group
30; Servicing clutch.
♦ Attach engine with engine holder MP 1-202
to the repair stand for carrying out removal
and installation operations.
1 - 15 Nm
2 - Seal
♦ replace ⇒ page 13-14
♦ pay attention to different versions
⇒ Fig. 2
3 - Front sealing flange
♦ removing and installing ⇒ page 13-17
4 - Thrust washers
♦ pay attention to different versions
♦ in bearing 3, for cylinder block or bear-
ing cap
♦ lubricating grooves face to the outside
5 - Bearing shell
♦ marking for ordering replacement
parts ⇒ Fig. 3
♦ for cylinder block with lubricating
groove
♦ do not mix up used bearing shells
(mark)
Edition 10.02
S00.5105.54.20
Crank Assembly
6 - Chain sprocket
♦ for oil pump drive
7 - Crankshaft
♦ axial play of new part:
0.07 to 0.21 mm
wear limit: 0.30 mm
♦ crankshaft bearing journal:
∅ 54.00mm
♦ conrod bearing journal: ∅ 47.80 mm
8 - Bearing shell
♦ marking for ordering replacement
parts ⇒ Fig. 3
♦ for bearing cap without lubricating
groove
♦ do not mix up used bearing shells
(mark)
9 - 40 Nm + torque a further
♦ replace
10 - Bearing cap
♦ bearing cap 1; belt pulley side
♦ installation position: retaining lugs of
bearing shells of cylinder block/bear-
ing cap must be positioned one above
the other
11 - Sensor rotor
♦ replace if damaged
♦ for engine speed sender -G28-
♦ can be installed only in one position
-holes offset-
♦ removing and installing sensor rotor
⇒ page 13-13
12 - 10 Nm + torque a further
♦ replace
13 - Pressure plate/driven plate
♦ removing and installing pressure plate
⇒ page 13-15
♦ removing and installing driven plate
⇒ page 13-15
14 - Washer
♦ pay attention to installation position
15 - 60 Nm + torque a further
♦ replace
16 - Seal
♦ replace
17 - Screw plug, 100 Nm
13
/ turn (90°)
1
4
/ turn (90°)
1
4
/ turn (90°)
1
4
------------ 13-11 ------------