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Skoda OCTAVIA MK1 Manuals
Manuals and User Guides for Skoda OCTAVIA MK1. We have
1
Skoda OCTAVIA MK1 manual available for free PDF download: Service Manual
Skoda OCTAVIA MK1 Service Manual (266 pages)
Drive Unit
Brand:
Skoda
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
2
1.6 Ltr./74 Kw Engine - Mechanical Components
5
Technical Data
5
Engine Number
5
Engine Characteristics
6
Engine Assy,Cylinder Block,Crankcase
7
Removing and Installing Engine
7
Removing
7
Securing the Engine to the Assembly Stand
17
Install
18
Tightening Torques
20
Align Unit Mounting for Engine - Gearbox
21
Assembly Bracket
21
Enginecrankshaft Group, Pistons
24
Disassembling and Assembling Engine
24
Removing and Installing V-Ribbed Belt
24
Removing and Installing, Tightening the Timing Belt
28
Inspecting Semi-Automatic Tensioning Pulley
34
Removing and Installing Crankshaft
36
Removing and Installing Pressure Plate
37
Removing and Installing Drive Plate
37
Removing and Installing the Front Sealing Flange
46
Disassembling and Assembling Piston and Conrod
50
Engine Cylinder Head, Valve Gear
55
Removing and Installing Cylinder Head
55
Removing and Installing Upper Part of Collecting Intake Manifold
58
Removing and Installing Cylinder Head Cover
60
Removing Cylinder Head
61
Inspecting the Cylinder Head for Distortion
65
Reworking a Cylinder Head
65
Installing Cylinder Head
66
Testing the Compression
67
Repairing Valve Gear
69
Replacing Camshaft Gasket Ring
72
Removing and Installing Camshaft
74
Testing Hydraulic Bucket Tappets
76
Replacing Valve Stem Seals
78
Inspect Valve Guides
79
Replacing the Valve Guides
80
Reworking Valve Seats
81
Engine Lubrication
85
Removing and Installing Parts of the Lubrication System
85
Disassembling and Assembling Oil Filter Holder
86
Removing and Installing Oil Pan
88
Testing Oil Pressure and Oil Pressure Switch
90
Engine Cooling
94
Removing and Installing Parts of the Cooling System
94
Parts of the Cooling System
94
Draining and Filling up Coolant
94
Removing and Installing Radiator
98
Removing and Installing Coolant Pump
101
Removing and Installing, Testing Coolant Thermostat
103
Installing Coolant Pipe
104
Checking the Coolant System for Tightness
104
Fuel Supply, Gas Operation
106
Removing and Installing Parts of the Fuel Supply System
106
Removing and Installing Fuel Tank with Attached Parts and Fuel Filter
106
Safety Precautions When Working on the Fuel Supply System
109
Rules of Cleanliness
110
Removing and Installing the Fuel Delivery Unit
110
Removing and Installing the Fuel Gauge Sender
111
Removing and Installing the Fuel Tank
112
Connecting Remote Control
114
Check the Fuel Delivery Unit
114
Check Fuel Flow Rate
115
Removing and Installing Activated Charcoal Filter System
117
Repairing the Accelerator Control
118
Adjust Accelerator Control
118
Exhaust System
120
Removing and Installing Parts of the Exhaust System
120
Removing and Installing Front Exhaust Pipe
122
Removing and Installing Exhaust Manifold
123
Replacing Front or Rear Silencer
124
Aligning Exhaust System Free of Stress
124
Checking the Exhaust System for Leaks
126
1.6 Ltr./74 Kw Engine, Simos 2 Injection and Ignition System
127
Self Diagnosis, V.A.G Inspection Service
127
Operation
127
Technical Data of Self-Diagnosis
127
Connecting up the Vehicle System Tester -V.A.G 1552- and Selecting the Control Unit for Engine Electronics
128
Interrogating and Erasing Fault Memory
129
Actuator Diagnosis
130
Coding Control Unit
132
Self-Diagnosis I
134
Fault Table
134
Self - Diagnosis II
155
Reading Measured Value Block
162
Read Measured Value Block: Display Groups 011 to 099
166
Repair Simos 2 Injection System
183
Safety Measures
183
Rules of Cleanliness
183
Technical Data
183
Overview of Fitting Locations
184
For Vehicles ► 07.97
184
For Vehicles 08.97
185
Removing and Installing Parts of the Injection System
187
Disassembling and Assembling Top Part of Intake Manifold
192
Disassembling and Assembling Fuel Distributor
193
Disassembling and Assembling the Air Filter
193
Removing and Installing Engine Covers
194
Testing Lines and Components with the Test Box -V.A.G 1598/22
194
Replacing Engine Control Unit
195
Adapt the Engine Control Unit to the Electronic Immobiliser
196
Testing Components and Functions
197
Idle Testing
197
Test Fuel Pressure Regulator and Holding Pressure
198
Testing Injection Valves
200
Inspecting the Injection Rate, Tightness and Jet Formation of the Injectors
202
Test Fuel Pump Relay and Control
205
Test Air Mass Meter -G70
208
Testing the Intake System for Tightness (Unmetered Air)
211
Test Voltage Supply of Engine Control Unit
211
Test Intake Air Temperature Sender
212
Test Coolant Temperature Sender -G62
217
Checking Lambda Control
220
Irregularities of the Engine after Cold Start
220
Check the Function of the Lambda Control
222
Check Lambda Probe Heater
225
Test Lambda Probe Signal Line and Lambda Probe Control Unit
226
Checking the Fuel Tank Venting
228
Testing Activated Charcoal Filter System Solenoid Valve 1
228
Inspecting Throttle Valve Control Unit
231
Check Throttle Valve Control Unit for Vehicles 08.97
231
Adapt the Engine Control Unit to the Throttle Valve Control Unit
240
Test Intake Manifold Changeover
242
Inspect the Vacuum System
243
Test Variable Intake Manifold Changeover Valve -N156
244
Testing Auxiliary Signals
247
Inspecting AC Compressor Disconnection
247
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