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TABLE OF CONTENTS
Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Operational Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Communications and Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Pump Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
Annunciator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Fault Handling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Burner Control Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
System Checkout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
Initial Lightoff Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
pilot Turndown Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
ignition Interference Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Hot Refractory Hold-In Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Ignition Spark Response Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Safety Shutdown Tests - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Lead Lag - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
Appendix A: Parameter Glossary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
Appendix B: Hydronic Device Parameter Worksheet Example - - - - - - - - - - - - - - - - - - - - 100
Appendix C: Lockout and Hold Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105
This manual is intended to provide a general overview of the
CB Falcon hydronic and steam controls. The chosen set of
parameters for a certain boiler type needs to be functionally
tested for correct operation. Certain controllers are factory
configured for specific boiler models.
This document is a textbook version of the parameters. The
glossary beginning on page 89 provides an abbreviated
parameter explanation along with a reference page for a more
in-depth explanation.
The actual setup of the hydronic or steam control is
accomplished using the 833-3577 System Operator Interface.
Refer to manual 750-241 for the operation and setup screens.
This document will assist in understanding the parameters
being set up. The manual contains a worksheet example of
Falcon device parameters and how they might be set up to
provide a functioning system.
Note that while the worksheet shows most parameters as
being available, the actual product may have parameters made
invisible or read-only by the OEM, as applicable to specific
boiler models.
The chosen set of parameters for a certain boiler type MUST
be functionally tested for correct operation.
Access codes allow for different levels of setup:
— The OEM level allows for equipment to operate within
guidelines that they feel necessary for safe and effi-
cient operation of their equipment. The OEM makes
available the parameters that the installing contractor
needs for installation adjustments of the equipment.
— The installer setup information is customized by the
OEM. The access code for the installer level must be
obtained from the OEM.
— The User level allows for non critical adjustments for
the individual piece of equipment. User-permitted
actions include but are not limited to:
• Read the error log.
• Monitor the input and output variables of the
controller.
• Read parameters.
• CH and DHW setpoint adjustment.
3
CB FALCON
750-265
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Troubleshooting
