CleaverBrooks CFC-1500 Hydronic Boiler Manuals

Manuals and User Guides for CleaverBrooks CFC-1500 Hydronic Boiler. We have 2 CleaverBrooks CFC-1500 Hydronic Boiler manuals available for free PDF download: Operation, Service And Parts Manual, User Manual

CleaverBrooks CFC-1500 Operation, Service And Parts Manual (314 pages)

ClearFire Condensing Boiler

Brand: CleaverBrooks | Category: Boiler | Size: 7 MB

Section 1 - Introduction

5
- Table of Contents
  5
- Section 1 - Introduction
  8
  - CFC Features and Benefits
    8
  - Standard Equipment
    9
    
    The Boiler
    9
    
    The Burner
    9
    
    Burner Gas Train
    9
    
    Control
    10
    
    Component/Connection Locations
    11
    
    Optional Equipment
    11
Section 2 Installation

15
- Section 2 - Installation
  16
  - Assembly
    17
    
    Packaging
    17
    
    Boiler Placement
    17
    
    Casing Assembly
    18
  - Flue Gas/Combustion Air Connections
    24
  - Water Treatment
    25
  - Using Glycol
    26
  - Boiler Room
    28
  - Gas Connections
    29
    
    General
    29
    
    Gas Train Components
    29
    
    Gas Pressure Requirements
    29
    
    Gas Piping
    30
    
    Gas Supply Pipe Sizing
    31
    
    Gas Header
    34
  - Boiler Water Piping
    36
    
    General
    36
    
    Safety Valve
    36
    
    Pressure Drop Curves
    36
  - Condensate Removal and Treatment
    43
    
    Condensate Tank Setup Options
    44
    
    Condensate Piping for Multiple Boilers
    45
  - Electrical Connections
    46
  - Wiring Diagrams
    48
Section 3 Stack and Intake Vent Sizing and Installation

51
- Section 3 - Stack and Intake Vent Sizing and Installation
  52
Section 4 Cfc Commissioning

71
- Section 4 - Commissioning
  
  72
  - Control Setpoints
    72
    
    CFC Commissioning
    72
  - Filling Boiler
    72
  - Operating Conditions
    72
  - Model CFC Boiler / Burner Controller
    73
  - CB Falcon Display/Operator Interface
    74
    
    Home Page
    74
    
    Status Page
    74
    
    Operation Page
    75
    
    Lockouts and Alerts
    75
  - Controller Configuration
    76
    
    Changing Parameter Settings
    85
    
    Program Module
    86
  - Burner Sequence
    86
  - Fan Speed Settings
    87
  - Initial Start-Up Procedure
    88
    
    Gas Train and Piping
    88
    
    Power-Up
    89
    
    Low Water Cutoff Check
    91
    
    Low and High Fire Adjustments
    91
    
    Modulation off Point
    91
    
    Setting Combustion
    92
    
    High Air Pressure Switch Settings
    93
    
    Limit Controls Check
    93
  - Post Start-Up Checkout Procedure
    94
  - Procedures for LP (Propane) Gas
    95
    
    Single Fuel Units
    95
    
    Units with Optional Dual-Fuel Gas Train
    96
  - Falcon Control Functions and Customer Interface
    98
  - Service and Maintenance
    103
  - Cleaning Procedure / Disassembly
    104
- Section 5 - Service and Maintenance
  
  104
  - Ignition Electrode and Flame Rod
    105
  - Reassembly
    105
  - Troubleshooting
    105
- Section 6 - Parts
  
  110
Table of Contents

127
- Features
  128
- Operational Features
  129
  - Lockout History
    129
  - Temperature Settings
    130
- Communications and Displays
  132
- Specifications
  133
- Installation
  134
- Wiring
  134
- Appendix A - CB Falcon Hydronic Control
  
  137
  - Startup
    142
  - Pump Control
    177
  - Annunciator
    185
  - Fault Handling
    187
  - Burner Control Operation
    188
  - System Checkout
    189
    
    Central Heating
    189
  - Initial Lightoff Checks
    190
  - Pilot Turndown Test
    192
  - Hot Refractory Hold-In Test
    193
  - Ignition Interference Test
    193
  - Ignition Spark Response Test
    193
  - Safety Shutdown Tests
    194
  - Troubleshooting
    195
  - Lead Lag
    196
    
    Modulation Sensor
    205
    
    Rate Allocation
    207
- Appendix A: Parameter Glossary
  
  224
- Appendix A: Parameter Glossary
  
  224
- Appendix B: Hydronic Device Parameter Worksheet Example
  
  224
- Appendix C: Lockout and Hold Codes
  
  229
- Appendix B - CB Falcon Plug-In Module
  
  245
- Appendix C - Gas Valve
  
  251
V4730C/V8730C/V4734C

253
- Application
  253
- Specifications
  254
- Ordering Information
  255
- Installation
  265
- Adjustments and Final Checkout
  266
- Electrical Connections
  266
- Operation
  267
- Service Information
  268
- Appendix D - CB Falcon Modbus Communication
  271
  - Troubleshooting
    268

CleaverBrooks CFC-1500 User Manual (70 pages)

CFC Series Condensing Boiler

Brand: CleaverBrooks | Category: Boiler | Size: 1 MB

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Boiler Burner Control Unit Control Panel Boiler Supplies

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CleaverBrooks CFC-1500 Hydronic Boiler Manuals

CleaverBrooks CFC-1500 Operation, Service And Parts Manual (314 pages)

Table of Contents

Section 1 - Introduction

Section 2 Installation

Section 3 Stack and Intake Vent Sizing and Installation

Section 4 Cfc Commissioning

Section 4 - Commissioning

Section 5 - Service and Maintenance

Section 6 - Parts

Table of Contents

Appendix A - CB Falcon Hydronic Control

Appendix A: Parameter Glossary

Appendix A: Parameter Glossary

Appendix B: Hydronic Device Parameter Worksheet Example

Appendix C: Lockout and Hold Codes

Appendix B - CB Falcon Plug-In Module

Appendix C - Gas Valve

V4730C/V8730C/V4734C

CleaverBrooks CFC-1500 User Manual (70 pages)

Table of Contents

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