KYMCO XCITING 500 Service Manual page 210

12
. A.C. GENERATOR/STARTER CLUTCH
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• All servicing operations and inspections in this section can be made with the engine installed.
• Drain the coolant before removing the right crankcase cover.
• Be careful not to drain the coolant when the engine temperature is high. (Perform this operation
when the engine is cold.)
• Drain the coolant into a clean container.
• Drain the engine oil into a clean container before removing the right crankcase cover.
• When the right crankcase cover is installed, fill with the recommended engine oil and coolant.
Then, bleed air from the water jacket.
• Refer to section 17 for alternator inspection, and to section 18 for ignition pulse generator
inspection.
SPECIFICATIONS
Item
Starter driven gear I.D.
Starter driven gear O.D.
SPECIAL TOOLS
Flywheel puller
Flywheel holder
TORQUE VALUES
Flywheel nut: 55 N•m (5.5 kgf•m, 40 lbf•ft)
TROUBLESHOOTING
Starter motor turns, but engine does not turn
• Faulty starter clutch
• Damaged starter reduction gear
Standard
27.026 (1.081)～27.045 (1.0818)
45.66 (1.8264)～45.673 (1.8292)
E054
E021
XCITING 500
Unit: mm (in)
Service Limit
27.1 (1.084)
45.6 (1.824)
12-2