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XCITING S 400
KYMCO XCITING S 400 Manuals
Manuals and User Guides for KYMCO XCITING S 400. We have
1
KYMCO XCITING S 400 manual available for free PDF download: Manual
KYMCO XCITING S 400 Manual (427 pages)
Brand:
KYMCO
| Category:
Motorcycle
| Size: 19.04 MB
Table of Contents
Table of Contents
1
Quick Reference
1
Component Location
2
Special Tools
5
General Information
6
Cooling System
8
Coolant Mixture (with Anti-Rust and Anti-Freezing Effects
8
Coolant Gravity Chart
9
Fuel Injection System
10
Specifications
10
Axle/Brakes/Wheels
11
Torque Engine Specifications
12
Torque Frame Specifications
13
General Torque Specifications
14
Preliminary 6 Step Inspection
15
Vehicle Can Not be Started
15
Troubleshooting
15
General Troubleshooting
16
Engine will Not Start or Is Hard to Start
16
Engine Lacks Power
17
Poor Performance at Low and Idle Speed
18
Poor Performance at High Speed
19
Poor Handling
19
ID Number Record Field
20
Owner Information
20
VIN and Engine Number Location
20
Periodic Maintenance
21
Maintenance Schedule
22
Periodic Maintenance
22
Air Filter Servicing
24
Precautions on Replacing Filter Element
24
Replace Air Filter Cartridge
24
Brake Fluid
25
Checking Front Brake Fluid
25
Viewing Window of Front Brake Fluid
25
Replenishing Brake Fluid
26
Draining
27
Brake Inspection
29
Brake Lever Adjuster
29
Check and Adjust Brakes
29
Brake Pad
30
Brake Pads
30
Caliper
30
Check Level of Cooling Water
35
Coolant
35
In Case of Fault of Vehicle
36
Replenish Cooling Water (Fill the Reserve Water Tank)
36
Filling
37
Engine Oil
39
Oil Level too Low
39
Poor Lubrication Pressure
39
Oil Capacity
40
Oil Change Period
40
Oil Level Inspection
40
Applicable Temperature of Engine Oil
41
Engine Oil Viscosities
41
Oil Change Method
41
Precautions on Oil Change
42
General Lubrication
43
Interlock Function Check
44
Side Stand
44
Spark Plug
45
Cylinder Compression
47
Engine Compression Test
47
Front Suspension Inspection
48
Steering Inspection
48
Throttle Free Play
49
Parking Brake Adjustment
50
Check Tread Pattern for Wear
51
Service Limits
51
Tire Dimensions
51
Tires
51
Valve Clearance Adjustment
52
Adjustment
54
External Components
57
General Instructions
58
Dismantled and Assembly Order
59
Front Meter Cover Removal
60
Windscreen Cover Removal
60
Windscreen Removal
60
Front Cover Set Removal
61
Leg Shield Lid Removal
61
Back Mirror Removal
62
Mats of Floor Removal
62
Side Cover Set Removal
62
Panel Floor Removal
63
Under Cover Removal
63
Under Cowl Removal
63
Center Cover Set Removal
64
Meter Cover Set Removal
64
Side Board Set Removal
64
Leg Shield Assy. Removal
65
Up and Low Handle Cover Removal
66
Front Fender Assy. Removal
67
Front Inner Fender Removal
67
Seat Removal
68
Back Carriers Removal
69
Battery Cover Removal
69
Rear Seat Removal
69
Luggage Box Removal
70
Rear Center Cover Removal
70
Body Cover Set Removal
71
Heat Shield Removal
72
Exhaust System
73
Lack of Power
73
Noisy Exhaust Muffler
73
Muffler Removal
74
Exhaust Pipe Removal
75
O2 Sensor Removal
76
Side Stand Removal
77
Center Stand Removal
78
Engine
79
Lubrication System
79
Compression too Low
80
Cylinder Head, Camshaft, and Valves
80
Abnormal Noise
81
Compression too Low or Uneven Compression
81
Cylinder and Piston
81
White Smoke from Exhaust Muffler
81
Engine Removal
82
Cylinder Head Cover
91
Installation
93
Camshaft
96
Inspection
101
Camshaft Installation
104
Valves
111
Cylinder Block Removal
123
Cylinders and Pistons
123
A.C. Generator and Starter Clutch
140
Starter Clutch
151
Oil Pump
161
Oil Pump Removal
162
Oil Pump Installation
165
Crankcase
168
Splitting
168
Crankshaft
181
Crankshaft Inspection
182
Crankshaft Bearings
183
Engine Installation
185
Pressure Testing
204
Radiator
204
Water Temperature Sensor and Thermostat
209
Water Temperature Sensor
212
Thermostat
213
General Instructions
215
Backfiring or Misfiring During Acceleration
216
Engine Fail to Start
216
Engine Stall, Hard to Start, Rough Idling
216
Poor Performance (Drive Ability) and Poor Fuel Economy
216
Troubleshooting
216
Component Location
217
Ecu
220
Ignition Coil
222
Ignition System
222
Ignition Coil Resistance
223
Secondary with Plug Cap
223
Secondary Without Plug Cap
224
Spark Plug
225
Spark Plug Gap
226
AC Generator Inspection
227
Crank Position Sensor Inspection
227
Relays
229
Relays Inspection
229
Fuel Tank
230
Fuel Tank Removal
231
Remove the Radiator
233
Fuel Pump
234
Input Voltage Inspection
234
Fuel Level Gauge Inspection
236
Fuel Pump Output Pressure
238
MAP Inspection
240
Throttle Body /MAP/ISC/TPS
240
Throttle Body Removal
240
TPS Inspection
241
Throttle Cables
243
Fuel Injector Removal
244
When Installation
247
Throttle Body
249
Tilt Switch
250
Self-Diagnosis
252
Fuel Injection Diagnostic Tool
253
Operation Instructions
253
Diagnostic Tool
255
DTC (Diagnostic Trouble Code) INSPECTION PROCEDURE
257
Fuel Injection System Failure Code
259
DTC Clear Procedure
261
CVT Continuously Variable Transmission
264
Engine Stalls or Motorcycle Creeps
264
Engine Starts but Motorcycle Won't Move
264
Belt Case
265
CVT Removal
275
Pulleys and Belt
275
Drive Pulley Disassembly
277
Clutch Disassembly
279
Driven Pulley Disassembly
286
CVT Installation
292
Driven Pulley
292
Final Drive
293
Final Reduction
294
Final Drive Oil
295
Electrical Systems
301
Charging System Failure
303
Electrical Systems
303
Intermittent Power
303
Low Power
303
No Power
303
General Instructions
304
No Peak Voltage
305
Peak Voltage Is Normal, but no Spark Jumps at the Plug
305
Troubleshooting
305
Lights, Switches, and Fuel Pump
306
Starter Motor Rotates but Engine Does Not Start
306
Starter Motor will Not Turn
306
Fuel Gauge Does Not Work or Shows Wrong Figures
307
Lights Do Not Come on When Ignition Switch Is “ON”
307
Temperature Gauge Does Not Register Correctly
307
Component Location
308
Fuse Box
311
Fuses
311
Ecu
312
Ignition System
314
Spark Plug
317
Charging System
320
Charging Voltage Inspection
320
Charging Coil Wire
321
Battery
322
Battery Charging
323
Battery Testing
323
Starter Relay Inspection
324
Starting System
324
Starter Motor
325
Relays
326
Ignition Switch
327
Switches
327
Luggage Box Light
328
Tilt Switch
330
Handlebar Switch
332
Handlebar Switches
333
Side Stand Switch
334
Horn
335
Meter Instrument
336
USB Power Socket
337
Brakes
338
Brake Drag
339
Brake Lever Hard
339
Brake Lever Soft or Spongy
339
Troubleshooting
339
Diagram
340
Disc Brake
341
Front Caliper
345
Rear Brake Pad Removal
350
Master Cylinders
352
Parking Brake
355
ABS Component Location
356
Introduction to KYMCO Anti-Lock Brake
357
ABS Servicing Precautions
359
Abs System
359
Caution
360
ABS Troubleshooting Outline
361
Pre-Diagnosis Inspection Chart 1
362
Pre-Diagnosis Inspection Chart 2
363
Meter Instruments
364
ABS Indicator Light Is Unlit
365
Terminal Voltage
365
ABS Indicator Light Lights
366
ABS Solenoid Valve Relay Inspection (Service Code 19)
366
Solenoid Valve Inspection (Service Code 13,14,17,18)
366
Front, Rear Wheel Rotation Difference Abnormal
367
ABS Motor Relay Inspection (Service Code 35)
368
Front Wheel Rotation Sensor Signal Abnormal
368
Front Wheel Rotation Sensor Wiring Inspection
369
Rear Wheel Rotation Sensor Wiring Inspection
369
Power Supply Voltage Abnormal (Under-Voltage)
371
Power Supply Voltage Abnormal (Over-Voltage)
372
ABS Diagnostic Tool
373
ECU Inspection (Service Code 55)
373
ABS Unit
376
Hard Steering (Heavy)
377
Steering
377
Steers to One Side or Does Not Track Straight
377
Bar Ends
378
Handlebar
378
Switch Housings
378
Switch Housings and Throttle
379
Steering Stem Removal
383
Front Shock Absorber Noise
388
Front Suspension
388
Soft Front Shock Absorber
388
Front Fork Removal
390
Front Fork Removal and Installation
392
Rear Suspension
396
Soft Rear Cushion
396
Rear Fork
397
Pre-Load Setting
403
Shock Absorbers
403
Front Wheel Wobbling
407
Rear Wheel Noise
407
Rear Wheel Wobbling
407
Wheels
407
Front Wheel
408
Wheel Bearing Replacement
408
Wheel Inspection
417
Eec System
418
Crankcase Emission Control System
419
E.E.C System Introduction
419
Evaporative Emission Control System
419
Exhaust Emission Control System
419
Engine Idle Speed and Acceleration in Bad Condition
420
Function
420
Low Engine Power, Instable Engine Idle Speed
420
Trouble Shooting
420
Air Cleaner Element Replacement
421
Air Filter Servicing
421
Maintenance Information
422
Note of Maintenance
422
Tool
422
Dismantle of Canister
423
Inspection of Canister Evaporative Control Valve
423
Inspection of the Flow Rate of the Canister Vacuum Valve
424
Installation of Canister
424
Inspection of Catalyst Converter
425
Inspection of Emission System
425
P.C.V. Dismantle
425
Oxygen Sensor
426
Inspection and Adjustment of Emission
426
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