Kymco super 8 motor scooter owner's manual (56 pages)
Summary of Contents for KYMCO Xciting 250i
Page 1
Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
Page 2
Read this manual carefully. This Owner’s Manual contains important information on safety , operation and maintenance of your KYMCO Xciting scooter . Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter .
Due to improvements or other changes, there may be information in this manual that dif f ers slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation.
You will find many helpful recommendations throughout this approved by KYMCO for this scooter . manual. Here are some very important safety tips: Inspect your scooter before riding...
LOAD LIMITS & LOADING GUIDELINES These general guidelines may help you decide how to add 2 2 2 2 2 3 3 3 3 3 1 1 1 1 1 accessories to your scooter and how to load it properly . Load limits These specifications are the load limits for your Xciting scooter .
ACCESSORIES & MODIFICATION There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions.
Anyone who rides the scooter should read and understand this information before operation. The labels should be con- sidered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer immedi- ately for a replacement. For Xciting 500i/Ri only...
Page 13
CAUTION & WARNING LABELS MEANING: Refer to the safe riding recommendations on pages 5 through 9 of this Owner’s Manual. MEANING: Refer to load limits on page 8 of this Owner’s Manual. Refer to tire inflation specification on page 71 of this Owner’s Manual.
Page 14
CAUTION & WARNING LABELS MEANING: Using a solvent, such as gasoline or paint thinner, can damage the paint finish and cause the body panels to crack. Use mild soap and water to clean the windshield and the body panels. MEANING: Only use the mobile phone accessory power outlet for recharging a mobile phone.
LOCATION OF PARTS AND CONTROLS AP AP AP AP AP AQ AQ AQ AQ AQ AR AR AR AR AR BP BP BP BP BP BQ BQ BQ BQ BQ BR BR BR BR BR BS BS BS BS BS CT CT CT CT CT CM CM CM CM CM CL CL CL CL CL...
SECTION 2 - CONTROLS & FEATURES Vehicle identification number Engine serial number The vehicle identification number (also known as the VIN or The engine serial number (also known as the ESN) is stamped frame number) is a 17-digit number stamped on the right side on left side of the engine case.
The shutter keys are used to open the security shutter that covers the ignition switch. Your KYMCO scooter is equipped with this security shutter to mini- mize vandalism and theft. 1 1 1 1 1 To shut the ignition keyhole security shutter: Turn the shutter key until the "SHUT"...
CONTROLS & FEATURES IGNITION SWITCH To operate the ignition switch and it’s functions: " "Position: All electrical circuits are off. The engine will not start or run. " " Position: The ignition circuit is "ON" and engine can now be started. The key can- not be removed from the ignition switch in this position.
NOTE: The indicator needles of the multifunction meter's started, consult your KYMCO dealer immediately . analog dials will sweep from zero to their maximum read- ing then back to zero when the ignition switch is turned "ON"...
Page 21
EFI or electrical system. Requires immediate when the next oil service is required. inspection by a KYMCO dealer. AK Seat unlock indicator “MET -IN”: If this indicator is lit, it means NOTE: The CELP indicator lights momentarily when the seat is not locked in the closed position.
CONTROLS & FEATURES Electric starter button 2 2 2 2 2 " ": Right handlebar switch Press the electric starter button to activate the starter motor . NOTE: The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed.
CONTROLS & FEATURES Left handlebar switch " " position The ignition circuit is on, and the engine can start and run. 5 5 5 5 5 Hazard switch 4 4 4 4 4 " ": Flipping this switch to the " "...
CONTROLS & FEATURES Left handlebar switch Brakes (continued) 8 8 8 8 8 7 7 7 7 7 Combination brake lever (left handlebar) Apply the front and rear brakes squeezing the left hand brake lever gently towards the grip. The brake light will illuminate Dimmer switch 7 7 7 7 7 : when the lever is squeezed.
CONTROLS & FEATURES Parking brake (Xciting 500i & 500Ri) NOTE: Before riding, check to see if the parking brake in- dicator light on the dash is OFF. Make sure that the rear brake is fully released so there is no drag on the rear wheel. Riding your scooter with the parking brake engaged is hazardous.
CONTROLS & FEATURES Fuel filler cap Do not overfill the tank. There should be no fuel in the filler neck 2 2 2 2 2 . Excess fuel can contaminate the evapo- rative emission canister, resulting in poor drivability. Fuel recommendation Use unleaded gasoline with a research octane number of 91 or higher.
CONTROLS & FEATURES Fuel filler cap (continued) 4 4 4 4 4 Turn the ignition key from the " " position to the " " posi- To close: tion to restart the engine. 1. Hold the glove box lid 4 closed and turn the ignition key Front glove box counterclockwise.
CONTROLS & FEATURES Center storage box Opening the center storage box lid while riding can 5 5 5 5 5 be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter. Always keep both hands on the handlebars while riding the scooter.
CONTROLS & FEATURES Seat To unlock the seat " ": 3 3 3 3 3 2 2 2 2 2 1 With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from "...
CONTROLS & FEATURES Adjustable back-rest Center compartment The center compartment is below the seat. To access the com- The seat is equipped with a back-rest 1 that can be adjusted partment see "Seat" (page 27). according to the rider ’s preference or physical condition. 1 1 1 1 1 CENTER COMPARTMENT WEIGHT LIMIT: 22 lbs (10kg) Never exceed the maximum weight limit, as vehicle han-...
CONTROLS & FEATURES Cell phone power socket Center compartment light Remove the cap 4 from the power socket and insert your The center compartment light 3 will turn on automatically when 12VDV cell phone charger into the socket. The charging indi- the seat is opened.
CONTROLS & FEATURES Cell phone mount This scooter is equipped a mount to secure your cell phone while it is charging. The mount secures the phone in a horizon- Do not plug any heat-generating accessory such as an tal position. automobile cigarette lighter into the power socket be- cause it can damage the socket or the scooter’s elec- 8 8 8 8 8...
CONTROLS & FEATURES Helmet holder Center stand To use the helmet holders, open the seat (see page 27), and Your Xciting scooter is equipped with a center stand 2 and a hook your helmet's fastener ring to the holder 1 and close the side stand.
CONTROLS & FEATURES Side stand Your Xciting scooter is equipped with a center stand and a side stand 3. Riding with the side stand not retracted can result in an accident when you turn left. Check operation of the side stand/ignition interlock sys- tem before riding.
Be certain to adjust both shock absorbers to the same spring The diagnostic tool connector should only be accessed preload positions. by the service personnel at your authorized KYMCO Standard spring preload position: 3 dealer. Improper connection to or use of the diagnostic tool...
If you detect any problem, be sure to address it im- pletely in all steering positions (page 60). mediately, or have it corrected by your KYMCO dealer . 7. Lights and horn: Check that headlight, tail/brake light, turn signals, indicators and horn function properly .
OPERATION Starting the engine Always follow the proper starting procedure described here and on the following pages. 1. Place your scooter on its center stand and put the side stand up. NOTE: Your scooter is equipped with a side stand igni- tion cut-off system.
Page 38
OPERATION 3. Open the ignition key-hole shutter. 4. Insert the ignition key and rotate the ignition switch to “ “ ON. 6. With the throttle closed, press the starter button. Release the starter button as soon as the engine starts. 2 2 2 2 2 NOTE: The low oil pressure indicator on the dash should go off within a few seconds of the engine starting.
Do not leave the scooter unattended while the engine is warming up. Ignition cut off (Xciting 250i/Ri, 300i/Ri & 500i/Ri models) These versions of the Xciting scooter are designed to auto- matically stop the engine and fuel pump if the scooter is tipped over (a angle detection sensor cuts off the ignition system).
Page 40
OPERATION The rear wheel must be locked when moving the scooter off the center stand or loss of control may result. 4 4 4 4 4 4. Unlock the rear wheel by releasing the parking brake le- ver 4 (Xciting 500i and 500Ri models). 5.
Page 41
OPERATION Excessive braking can cause either wheel to lock, re- ducing your control of the scooter. 6. To accelerate, open the throttle gradually; the scooter will move forward. 7. To decelerate, close throttle. 9. When approaching a corner or turn, close the throttle fully and slow the scooter down by simultaneously applying both 8.
Page 42
OPERATION When riding in wet or rainy conditions or on loose sur- faces, your ability to maneuver and stop will be reduced. For your safety: • Exercise extreme caution when braking, accelerating or turning. • Ride at slower speeds and allow for extra stopping distance.
OPERATION Parking 1. After stopping the scooter turn the ignition switch counter- clockwise to the " " (OFF) position and remove the key. 3. Lock the steering (see page 17) to help prevent theft. The exhaust pipe and muffler become very hot during operation and remain sufficiently hot for some time af- 2.
OPERATION Break-in recommendations The first 1000 miles (1600 km) of riding are the most impor- Avoid constant low speed: tant in the life of your scooter . Proper break-in operation dur- Operating the engine at constant low speed (light load) can ing this time will help ensure maximum life and performance cause parts to glaze and not seat in properly.
Pay particular attention to the caution and warning in maintenance schedule section. Unless you have formal training as a service techni- cian and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.
If your scooter tips over or becomes involved in a crash, nomical and trouble-free riding. It will also help reduce air pol- be sure your KYMCO dealer inspects all major parts, lution and maximize fuel economy. even if you are able to make some repairs.
* Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified. * * In the interest of safety, we recommend these items be serviced only by your KYMCO dealer . KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.
* Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified. * * In the interest of safety, we recommend these items be serviced only by your KYMCO dealer . KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.
MAINTENANCE Tool kit Crankcase breather drain Your scooter has a tool kit that will aid you in the maintenance Your scooter has a drain tube that permits you to drain water of your scooter. and oil that has condensed in the air cleaner . 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3...
Engine oil capacity - Xciting 500i or 500Ri: 2.1 qt (2.0 L) 2. Stop the engine and put the scooter on its center stand on Engine oil capacity - Xciting 300i or 300Ri: 0.95 qt (0.9 L) level ground. Engine oil capacity - Xciting 250i or 250Ri: 0.95 qt (0.9 L)
MAINTENANCE 3. After a few minutes, remove the oil filler cap/dipstick, wipe it clean, and reinsert the oil filler cap/dipstick without screwing it Prolonged contact with used engine oil can cause skin in. Remove the oil filler cap/dipstick. The oil level should be cancer.
Page 56
Engine oil capacity - Xciting 500i or 500Ri: 2.1 qt (2.0 L) Engine oil capacity - Xciting 300i or 300Ri: 0.95 qt (0.9 L) Engine oil capacity - Xciting 250i or 250Ri: 0.95 qt (0.9 L) NOTE: Amounts are after draining the oil only.
NOTE: If you did not use a torque wrench during this pro- 2. Place a drain pan under the crankcase and remove the oil cedure, see your KYMCO dealer as soon as possible so strainer screen cap 5. the fasteners and the oil filter cartridge can be checked for proper installation.
Page 58
8 by removing the clip AT. gine oil to the new oil filter cartridge’ s rubber seal AL. 9. Xciting 500i & 500RI models: Using the KYMCO special 500i & 500Ri models tool and a torque wrench, install the new oil filter cartridge and tighten it to the specified torque.
4. Remove the air cleaner element 3 by pulling it out. 5. Discard the air cleaner element. 1 1 1 1 1 6. Install a new air cleaner element. Use the KYMCO genuine air cleaner element or an equivalent air cleaner element speci- 2. Remove air cleaner cover 1.
The air cleaner filter element 1 should be serviced at regular the fully open to the fully closed position at both full steering intervals by a KYMCO dealer , unless you have the proper tools, positions. service data and are technically qualified to do so.
(usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug). Recommended spark plug 1. Slide the rubber sleeve 1 back to expose the throttle cable...
NOTE: If the reserve tank is empty, or if coolant loss is excessive during use, check for leaks, and see your KYMCO dealer immediately for repair. Add coolant to the reserve tank only. Do not attempt to add coolant by removing the radiator cap. Coolant in the radiator is under pressure and is very hot and can cause serious burns.
MAINTENANCE Coolant replacement The coolant in your scooter should be replaced by a KYMCO dealer, unless you have the proper tools, access to service Use only low-mineral drinking water or distilled water data, and are technically qualified. as a part of the antifreeze solution. Water that is high in NOTE: Always add coolant to the reserve tank.
3. Carefully inspect all front and rear suspension fasteners for tightness. NOTE: If you discover any irregularities during your sus- pension inspection, take your scooter to a KYMCO dealer 2. Put the side stand up and start the engine. immediately for service.
MAINTENANCE Brake lever adjusters Brake fluid There is an adjuster on each brake lever . Each adjuster has Brake fluid level inspection four positions so that the released lever position can be ad- With the scooter in an upright position, check the front and justed to suit the rider's hands.
Front right/left brake pads Check the cutout in each brake pad, the cutout should be vis- NOTE: See your KYMCO dealer for brake pad service. ible, indicating that brake pad is not worn down to the brake rotor. If either pad is worn to the cutout, replace both pads as a set.
MAINTENANCE Battery Parking brake inspection Your KYMCO scooter is equipped with a maintenance-free Xciting 500i and 500Ri models (sealed) type battery so it is not necessary to check the battery's Periodically inspect the parking brake function. Counting the electrolyte level or add distilled water.
When frequent fuse failures occur, it usually indicates a short circuit or an overload in the electrical system. BLOWN FUSE NOTE: See your KYMCO dealer for electrical system di- agnosis and repair. 6 6 6 6 6 Never use a fuse with a different rating from that specified.
MAINTENANCE Charge fuse (charge fuse replacement) The charge fuse is on located on the starter relay near the right side of the battery in the battery box. 2 2 2 2 2 NOTE: The charge fuse (and its spare) are rated at 30A To replace the charge fuse: 1.
MAINTENANCE Tires NOTE: Check the tire inflation pressure and tire tread con- dition at the periods listed in the periodic maintenance Failure to follow these warnings may result in an acci- schedule. For maximum safety and good tire life, the tire dent due to tire failure.
Page 74
(1.6 mm) in the front, 0.08 in (2.0 mm) in the rear. tire life. Ask your KYMCO dealer, or a qualified tire special- NOTE: These wear limits will be reached before the wear ity shop, to perform tire repir, replacment, and bal- bars molded into the tire make contact with the road.
MAINTENANCE Cleaning Clean your scooter regularly to protect the surface finishes Failure to follow this manual's instructions about tube- and inspect for damage, wear , and oil, coolant or brake fluid less tires may result in an accident due to tire failure. leakage.
Page 76
MAINTENANCE Washing your scooter 4. After cleaning, rinse the scooter thoroughly with plenty of 1. Rinse the scooter thoroughly with cool water to remove any clean water. This rinsing is required to remove detergent loose dirt. residue can corrode alloy parts. 2.
MAINTENANCE Painted aluminum wheel maintenance Clean the windshield Even if protected by paint, aluminum may corrode from con- Using plenty of water, clean the windshield with a soft cloth or sponge (avoid using detergents or any kind of chemical cleaner tact with dirt, mud, or road salt.
MAINTENANCE STORAGE GUIDE 4. To prevent rusting in the cylinders, perform the following: Extended storage, such as for the winter months, requires that you take certain steps to reduce the effects of deterioration Remove the spark plug cap from the spark plug, and use tape from the non-use of your scooter.
MAINTENANCE Removal from storage 1. Uncover and clean the scooter. 2. Change the engine oil if more than 1 month has passed since the start of storage. 3. Charge the battery as required (use a quality charger de- signed for use on a maintenance-free type battery). Install the battery.
Even if there is a ABS system failure, the conventional braking system will still function normally . NOTE: If the ABS indicator lamp indicates a fault, take your scooter to your authorized KYMCO dealer for repairs. Do not attempt to effect repairs yourself.
Since tires of a dif f erent when the brakes are applied hard while running straight. ABS size than those recommended by KYMCO can af fect wheel automatically regulates brake force by intermittently applying speed, they may confuse the microprocessor , which can and disenagaing braking force to help prevent wheel lock-up then extend the braking distance.
Do not modify the engine ,intake or exhaust components, as doing so will af f ect compliance these noise level requirements. Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from your Xciting scooter.
The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer . Record the key number in the box above.
Page 92
5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared June 2008 T300-SBAOAG-US-A5...
Need help?
Do you have a question about the Xciting 250i and is the answer not in the manual?
Questions and answers