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DF-606
Konica Minolta DF-606 Manuals
Manuals and User Guides for Konica Minolta DF-606. We have
2
Konica Minolta DF-606 manuals available for free PDF download: Service Manual
Konica Minolta DF-606 Service Manual (308 pages)
Brand:
Konica Minolta
| Category:
All in One Printer
| Size: 31.03 MB
Table of Contents
Table of Contents
3
Revision History
2
Field Service Ver1.0 Jun
4
Outline
5
1 Product Specifications
5
Maintenance
7
2 Periodic Check
7
Maintenance Procedure of the Paper Feed Section
7
Replacing the Pick-Up Roller/Paper Feed Roller/Paper Feed Assist Roller
12
Replacing the Separation Roller/Torque Limiter
12
Cleaning the Pick-Up Roller Unit
14
Cleaning the Cleaning Pad/Registration Roller
15
Cleaning the Front Separation Rubber
16
Cleaning the Paper Feed Section Sensor
17
Maintenance Procedure of the Conveyance Section
18
Cleaning the Conveyance Section Sensor
18
Maintenance Procedure of the Read Section
19
Cleaning the Read Section Sensor/Mirror for the Sensor
21
Maintenance Procedure of the Paper Exit Section
21
Cleaning the Mirror on the Driven Roller Assembly/Paper Exit Section Sensor/Mirror for the Sensor
21
3 Others
22
Items Not Allowed to be Disassembled and Adjusted
22
List of Parts to be Disassembled and Assembled
23
Removal Procedure of Parts to be Disassembled and Assembled
24
Removing/Reinstalling the DF
24
Removing/Reinstalling the Cover
33
Adjustment/Setting
37
4 Mechanical Adjustment
37
DF Paper Skew Adjustment
37
DF Hinge Pressure Adjustment
39
Height Adjustment
40
Adjustment to Prevent False Detection by the Original Count Sensor (PS310), Original Size Sensors /Rt (PS302) and /Lt (PS303)
41
Table of Contents
45
Outline
47
1 Product Specifications
47
Maintenance
51
2 Periodic Check
51
Maintenance Procedure of the Conveyance Section
51
Replacing the Paper Exit Roller (Sponge Roller)
51
Replacing the Intermediate Transfer Roller (Sponge Roller)
54
Maintenance Procedure of the Stacker Section
56
Replacing the Paper Assist Roller (Sponge Roller) (FS-509)
56
Replacing the Paper Assist Roller (Sponge Roller) (FS-604)
56
Maintenance Procedure of the Stapler Section
57
Removing/Reinstalling the Stapler Unit Cover (FS-604 Only)
57
Replacing the Stapler Unit (FS-509)
58
Replacing the Stapler Unit (FS-604)
62
3 Other Parts
73
Items Not Allowed to be Disassembled and Adjusted
73
List of Parts to be Disassembled and Assembled
74
Removal Procedure of Parts to be Disassembled and Assembled
75
Removing/Reinstalling the Upper Cover /1
75
Removing/Reinstalling the Upper Cover /2
76
Removing/Reinstalling the Front Door
76
Removing/Reinstalling the Rear Cover
77
Removing/Reinstalling the Left Cover
77
Removing/Reinstalling the Main Tray
78
Replacing the Lift Wire
80
Removing/Reinstalling the Stacker Unit Cover (FS-604)
88
Removing/Reinstalling the Stacker Unit (FS-509)
89
Removing/Reinstalling the Stacker Unit (FS-604)
91
Removing/Reinstalling the Paper Exit Unit
93
Adjustment/Setting
97
4 Mechanical Adjustment
97
Adjusting the Bypass Gate
97
Shift Position Adjustment
101
Adjusting the Paper Exit Solenoid
102
Adjusting the Mounting Position of the Paper Exit Belt
105
Position Adjustment for FS-509
105
Position Adjustment for FS-604
108
Adjusting the Mounting Position of the Alignment Plate /Up
110
Position Adjustment for FS-509
110
Position Adjustment for FS-604
113
Adjusting the Mounting Position of the Alignment Plate /Lw (FS-604)
115
Staple Position Adjustment (Flat-Stapling)
117
Position Adjustment for FS-509
117
Position Adjustment for FS-604
119
Staple Position Adjustment (Saddle Stitching) (FS-604)
121
Stapler Vertical Position Adjustment (FS-604)
122
Folding Stopper Tilt Adjustment (FS-604)
125
Adjusting the Folding Pressure (FS-604)
127
Adjusting the Tri-Folding Position (FS-604)
128
Table of Contents
131
1 Product Specifications
133
2 Service Tool
135
Overview of the Service Tool
135
Operating Environment of the Service Tool
135
Installing / Booting up Hyper Terminal
136
How to Use the Service Tool
138
Booting up Service DOS
138
Memory Test Methods
139
3 Firmware Version up
140
4 Disassembly / Reassembly
141
Overall Construction
141
IC Unit
141
HDD Unit
142
Tools Required
143
Disassembly / Reassembly
144
Removal / Installation of IC Unit
144
Removal / Installation of HDD Unit
146
Removal / Installation of Memory
148
Removal / Installation of Postscript Protection Kit
149
Removal / Installation of System Board
150
Removal / Installation of IC Cooling Fan
154
Adjustment / Setting
155
5 Tech Rep. Mode
155
Troubleshooting
157
6 Troubleshooting the Printing System
157
Troubleshooting of the Print Controller and Copier
157
Table of Contents
161
1 Product Specifications
163
2 Periodic Check
165
Maintenance Procedure of the Paper Feed Section
165
Cleaning the Paper Dust Removing Brush
165
Removing and Reinstalling the Feed Roller Unit
167
Replacing the Feed Roller and the Pick-Up Roller
168
Replacing the Separation Roller
170
Replacing the Feed Clutch (CL101) and the Pre-Registration Clutch (CL102)
174
Replacing the Pre-Registration Roller
174
Replacing the Paper Feed Idler Gear and the Paper Feed Input Gear
176
3 Others
179
List of Parts to be Disassembled and Assembled
179
Removal Procedure of Parts to be Disassembled and Assembled
180
Removing and Reinstalling the Upper Door
180
Removing and Reinstalling the Right Cover
180
Removing and Reinstalling the Front Cover
181
Removing and Reinstalling the Rear Cover
181
Removing and Reinstalling the Front Door
182
Replacing the LU-403 Lift Wire
183
Replacing the LU-404 Lift Wire
191
Adjustment/Setting
201
4 Mechanical Adjustment
201
Feed Roller Pressure Adjustment (LU-404 Only)
201
Separation Pressure Adjustment
202
Paper Lift Plate Horizontal Adjustment
203
Adjustments for LU-403
203
Paper Centering Adjustment
205
Paper Skew Adjustment
206
Paper Feed Height (Upper Limit) Adjustment
208
Pick-Up Release Amount Adjustment
209
Table of Contents
213
1 Product Specifications
215
2 Periodic Check
217
Procedure for the Maintenance of the Paper Feed Section
217
Replacing the Pick-Up Roller /Up and the Paper Feed Roller /Up
217
Replacing the Pick-Up Roller /Lw and the Paper Feed Roller /Lw
219
Replacing the Separation Roller /Up and the Torque Limiter /Up
219
Replacing the Separation Roller /Lw and the Torque Limiter /Lw
220
3 Other Parts
221
List of Parts to be Disassembled and Assembled
221
Removal Procedure of Parts to be Disassembled and Assembled
222
Removing/Reinstalling the Covers
222
Adjustment/Setting
223
4 Mechanical Adjustment
223
PI Displacement Adjustment (with PK-502 Installed)
223
PI Tilt Adjustment (with PK Installed)
225
Table of Contents
229
1 Product Specifications
231
2 Periodic Check
233
Maintenance Procedure
233
3 Others
234
Items Not Allowed to be Disassembled and Adjusted
234
Removal Procedure of Parts to be Disassembled and Assembled
236
Removing/Reinstalling the Punch Unit
236
Adjustment/Setting
239
4 Mechanical Adjustment
239
Punch Hole Position Tilt Adjustment
239
Paper Size Sensor Sensitivity Adjustment
240
Product Specifications/Periodic Check
243
1 Product Specifications
245
2 Periodic Check
247
Maintenance Procedure of the Waste Toner Conveyance Section
247
Replacing the Accumulator
247
Replacing the Recycle Pump
252
Maintenance Procedure of the Waste Toner Recycle Section
257
Replacing the Waste Toner Collecting Box
257
Table of Contents
261
1 Product Specifications
263
2 Periodic Check
267
Maintenance Procedure of the Blade Section
267
Replacing the Blades /Up and /Lw
267
3 Others
273
Items Not Allowed to be Disassembled and Adjusted
273
List of Parts to be Disassembled and Assembled
274
Removal Procedure of Parts to be Disassembled and Assembled
275
Removing/Reinstalling the Upper Cover/Rear Cover
275
Removing/Reinstalling the Front Door
276
Adjustment/Setting
277
4 Mechanical Adjustment
277
Sheet Trimming Parallelism Adjustment
277
Table of Contents
281
1 Product Specifications
283
2 Periodic Check
287
Maintenance Procedure
287
Replacing the Punch Clutch (CL1)
287
Replacing the Punch Scraps Conveyance Motor (M7)
288
3 Others
289
Items Not Allowed to be Disassembled and Adjusted
289
Punch Section
289
Z-Folding Section
290
List of Parts to be Disassembled and Assembled
291
Removal Procedure of Parts to be Disassembled and Assembled
292
Removing and Reinstalling the Rear Cover
292
Removing/Reinstalling zu from the Main Body
292
Removing/Reinstalling zu from FS
295
Removing/Reinstalling the Punch Unit
297
Removing/Reinstalling the Z-Folding/Conveyance Unit
298
Removing/Reinstalling the Z-Folding/Conveyance Unit Stopper
299
Adjustment/Setting
301
4 Mechanical Adjustment
301
Paper Edge Sensor Sensitivity Adjustment
301
Gate Solenoid /Lw (SD1) Adjustment
302
1St Folding Skew Adjustment
303
2Nd Folding Skew Adjustment
304
2Nd Stopper Position Adjustment
305
Dip Switch (SW1) Setting
307
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Konica Minolta DF-606 Service Manual (240 pages)
Brand:
Konica Minolta
| Category:
All in One Printer
| Size: 5.5 MB
Table of Contents
Table of Contents
3
Revision History
2
Outline
5
Theory of Operation Ver1.0 Jun
5
1 Product Specifications
5
2 Paper Path
7
Single Sided Original Mode
7
Small Size
7
Large Size
7
Double Sided Original Mode
8
Small Size
8
Large Size
10
Mixed Original Mode
12
AMS Not Used
12
AMS Used (Single Sided/Double Sided)
12
Z-Folding Original Mode
12
Composition/Operation
13
3 Composition
13
4 Paper Feed Section
14
Drive
14
Paper Feed Drive
14
Tray Up/Down Drive
14
Operation
15
Size Detection Control
15
Pick-Up Mechanism
16
Separation Mechanism
17
SDF (Single Document Feeder) Control
17
Original Empty Detection Control
17
Registration Control
17
5 Conveyance Section
18
Drive
18
Conveyance Drive
18
Flapper Up/Down Drive
18
Operation
19
Conveyance Control
19
Mixed Original Mode Control
19
Z-Fold Original Mode Control
19
Skew Adjustment Control
19
Cooling Fan Control
19
6 Reversal Section
20
Drive
20
Reverse Drive
20
Pressure Roller Release Drive
20
Operation
21
Reverse Mechanism
21
Registration Control
23
Drive
25
Paper Exit Drive (for Large Size)
25
Paper Exit Drive (for Small Size)
25
Exit Gate Drive
26
7 Paper Exit Section
25
Operation
27
Paper Exit Operation of Small Size Original
27
Paper Exit Operation of Large Size Original
29
Table of Contents
33
Outline
35
1 Product Specifications
35
2 Paper Path
38
Sort/Group Mode
38
Sorting Mode
38
Stapling Mode
39
Folding/Saddle Stitching Mode (FS-604)
41
Tri-Folding Mode (FS-604)
42
Composition/Operation
43
3 Composition
43
4 Conveyance Section
45
Drive
45
Operation
46
FS Transfer Control
46
Gate Drive Control
47
Bypass Gate Control
48
Shift Control
50
Paper Exit Roller Control
52
Paper Exit Opening Solenoid Control
53
Paper Exit Opening Control (FS-509)
54
Paper Exit Opening Control (FS-604)
57
Sub Tray Paper Exit Control
59
5 Main Tray Section
60
Drive
60
Operation
61
Tray Lift Control
61
6 Stacker Section (Fs-509)
64
Drive
64
Operation
65
Alignment Control
65
Stopper Control
66
Stacker Entrance Transfer Control
67
Stacker Paper Exit Control
70
7 Stacker Section (Fs-604)
71
Drive
71
Operation
72
Alignment /Up Control
72
Alignment /Lw Control
73
Stopper Control
75
Stacker Entrance Transfer Control
78
Stacker Paper Exit Control
83
8 Stapler (Fs-509)
85
Drive
85
Operation
86
Stapler Movement Control
86
Stapler Control
88
9 Stapler (Fs-604)
89
Drive
89
Operation
90
Stapler Movement Control
92
Stapler Control
94
10 Folding/Saddle Stitching, Tri-Folding
95
Drive
95
Operation
96
Folding/Saddle Stitching, Tri-Folding (First Folding) Control
96
Tri-Folding (Second Folding) Control
99
Table of Contents
103
1 Product Specifications
105
Composition/Operation
107
2 Composition
107
Print Controller's Capabilities
107
Print Controller's Options
109
Memory
109
Postscript Protection Kit
109
3 Operation
110
Operating Environment
110
Each Function on the System Board
111
Data Flow
112
Table of Contents
115
1 Product Specifications
117
2 Paper Path
118
Composition/Operation
119
3 Composition
119
4 Paper Feed Section
120
Drive
120
Operation
122
Paper Feed Control
122
Paper Empty Detection Control
125
Remaining Paper Detection Control
126
5 Up/Down Section
128
Drive
128
Operation
130
Up/Down Control
130
Dehumidification Heater Control
131
Interlock Control
131
Table of Contents
135
1 Product Specifications
137
2 Paper Path
139
Auto Sheet Feeding (Online Operation)
139
Manual Sheet Feeding (Offline Operation)
140
Composition/Operation
141
3 Composition
141
4 Paper Feed Section
142
Drive
142
Paper Feed Drive
142
Tray Lift Drive
143
Operation
144
Tray Lift Mechanism
144
Pick-Up Mechanism
145
Separation Mechanism
146
Registration Control
147
Paper Size Detection Control
148
Table of Contents
151
1 Product Specifications
153
2 Paper Path
155
Composition/Operation
157
3 Composition
157
4 Punch Section
158
Drive
158
Punch Shift Drive
158
Punch Drive
159
Operation
161
Punched Hole No. Switching Operation (PK-505 Only)
161
Punch Standby Position Movement Control (for Explanation, the Part Number for PK-505 Is Used.)
161
Punch Position Correction Control (for Explanation, the Part Number for PK-505 Is Used.)
163
Punch Control
165
5 Punch Scraps Box Section
167
Drive
167
Operation
168
Punch Scraps Box Control (for Explanation, the Part Number for PK-505 Is Used.)
168
Table of Contents
171
1 Product Specifications
173
Composition/Operation
175
2 Composition
175
3 Waste Toner Conveyance Section
176
Operation
176
4 Waste Toner Recycle Section
179
Operation
179
Table of Contents
183
1 Product Specifications
185
2 Paper Path
188
Composition/Operation
189
3 Composition
189
4 Conveyance Section
190
Drive
190
Operation
191
Conveyance Control
191
5 Press Section
193
Drive
193
Press Drive
193
Stopper Drive/Stopper Release Drive
194
Operation
195
Stopper Mechanism
195
Stopper Movement Control
196
Stopper Release Control
197
Press Control
199
6 Blade Section
200
Operation
200
Blade Control
200
Scraps Removal Control
201
7 Stacker Section
202
Drive
202
Pusher Plate Drive
202
Holder Plate Drive
203
Operation
204
Paper Exit Mechanism
204
Paper Exit Control
205
Table of Contents
209
1 Product Specifications
211
2 Paper Path
215
Composition/Operation
217
3 Composition
217
4 Conveyance Section
218
Drive
218
Operation
220
Conveyance Path Switching
220
Conveyance Line Speed Switching
222
Registration Control
225
5 Punch Section
226
Drive
226
Operation
228
Punch Control
228
Punch Position Movement Control
230
Punch Hole Switching Control (ZU-602)
233
6 Punch Scraps Conveyance Section
234
Drive
234
Operation
235
Punch Scraps Conveyance Control
235
Punch Scraps Control
236
7 Z-Folding Section
237
Drive
237
Operation
238
1St Folding Control
238
2Nd Folding Control
239
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