Table Of Contents - Yamaha FX10X Service Manual

CHAPTER 1.
GENERAL INFORMATION
SNOWMOBILE IDENTIFICATION ................... 1-1
FRAME SERIAL NUMBER ......................... 1-1
ENGINE SERIAL NUMBER........................ 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY........................................... 1-2
ALL REPLACEMENT PARTS..................... 1-2
GASKETS, OIL SEALS, AND O-RINGS..... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS............................................................ 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
®
LOCTITE ................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP............................................ 1-4
FOR ENGINE SERVICE............................. 1-4
FOR POWER TRAIN SERVICE ................. 1-7
FOR FUEL INJECTION SERVICE ............. 1-8
FOR ELECTRICAL SERVICE .................... 1-8
CHAPTER 2.
PERIODIC INSPECTION AND
ADJUSTMENT
INTRODUCTION............................................... 2-1
PERIODIC MAINTENANCE CHART FOR
THE EMISSION CONTROL SYSTEM.............. 2-1
GENERAL MAINTENANCE AND
LUBRICATION CHART.................................... 2-2
ENGINE ............................................................ 2-3
SPARK PLUGS........................................... 2-3
FUEL LINE INSPECTION........................... 2-3
COOLING SYSTEM.................................... 2-4
VALVE CLEARANCE ADJUSTMENT ........ 2-7
THROTTLE BODY
SYNCHRONIZATION ............................... 2-12
EXHAUST GAS VOLUME ADJUSTMENT
(For Europe).............................................. 2-14
THROTTLE CABLE FREE PLAY
ADJUSTMENT.......................................... 2-16
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK .................................... 2-17
COMPRESSION PRESSURE
MEASUREMENT ...................................... 2-18
ENGINE OIL LEVEL INSPECTION .......... 2-20
ENGINE OIL REPLACEMENT ................. 2-21
CYLINDER HEAD BREATHER HOSE
INSPECTION ............................................ 2-24
THROTTLE BODY JOINTS
INSPECTION ............................................ 2-24
CHECKING THE AIR FILTER
ELEMENT ................................................. 2-24
EXHAUST SYSTEM INSPECTION .......... 2-26
POWER TRAIN............................................... 2-27
SHEAVE OFFSET ADJUSTMENT ........... 2-27
DRIVE V-BELT.......................................... 2-29
ENGAGEMENT SPEED CHECK.............. 2-31
PARKING BRAKE PAD INSPECTION ..... 2-32
PARKING BRAKE ADJUSTMENT............ 2-32
BRAKE FLUID LEVEL INSPECTION ....... 2-33
BRAKE PAD INSPECTION....................... 2-34
BRAKE HOSE INSPECTION.................... 2-34
AIR BLEEDING (HYDRAULIC BRAKE
SYSTEM) .................................................. 2-35
DRIVE CHAIN ........................................... 2-36
TRACK TENSION ADJUSTMENT............ 2-38
SLIDE RUNNER INSPECTION ................ 2-40
MAXIMIZING DRIVE TRACK LIFE ........... 2-40
CHASSIS ........................................................ 2-42
SKI/SKI RUNNER ..................................... 2-42
STEERING SYSTEM ................................ 2-42
BRAKE LEVER ADJUSTMENT ................ 2-44
LUBRICATION .......................................... 2-44
ELECTRICAL ................................................. 2-46
HEADLIGHT BULB REPLACEMENT ....... 2-46
HEADLIGHT BEAM ADJUSTMENT ......... 2-47
BATTERY INSPECTION........................... 2-47
FUSE INSPECTION.................................. 2-53
TUNING .......................................................... 2-55
CLUTCH.................................................... 2-55
GEAR SELECTION................................... 2-57
FRONT SUSPENSION ............................. 2-64
REAR SUSPENSION................................ 2-68
CHAPTER 3.
CHASSIS
COVERS ........................................................... 3-1
INSTALLATION........................................... 3-3
STEERING ........................................................ 3-4
FX10............................................................ 3-4
FX10RT/FX10RTR/FX10RTRA .................. 3-6
FX10MT/FX10MTR/FX10MTRA ................. 3-8
REMOVAL................................................. 3-11
INSPECTION ............................................ 3-11
INSTALLATION......................................... 3-12