6X6 Rear Caliper Assembly - Polaris Magnum 2x4 Service Manual

BRAKES
6x6 Rear Caliper
Assembly
1. Install new O-ring in caliper body. Apply brake fluid to
pistons and install until fully seated. Be sure O-ring
groove is thoroughly cleaned of all residue or piston may
bind in bore.
2. Install new O-ring between caliper halves.
3. Carefully assemble caliper body making sure O-ring is
properly positioned in groove. Torque body screws
evenly to 18 ft. Ibs.
4. Install brake pads in caliper body with friction material
facing each other. Install retaining pin.
5. Install caliper and torque mounting bolts.
6. Install brake line and tighten with a flare nut wrench.
7. Follow bleeding procedure outlined on page 9.4 of this
section.
8. Field test unit for proper braking action before putting into
. service. Inspect for fluid leaks and firm brakes. Make
sure the brake is not dragging when lever is released. If
the brake drags, re-check assembly and installation.
7196
9.30
Polaris Industries Inc.