Body And Steering - Polaris Magnum 2x4 Service Manual

CHAPTER 5
BODY AND STEERING
Torque Specifications and Special Tools ............ 5.1
Body Styles ..................................... 5.1
Gen II Body Assembly, Exploded View ............. 5.2
Gen II Cover/Panel Removal . . . . . . . . . . . . . . . . . . . . .. 5.3
Gen III Cover/Panel Removal ..................... 5.3a
Gen IV Cover/Panel Removal ..................... 5.3b
Gen III Body Assembly, Exploded View ............. 5.4
Gen IV Body Assembly, Exploded View. . . . . . . . . . . .. 5.5-5.6
Headlight Pod Service (Gen IV Typical) . . . . . . . . . . . .. 5.6a-5.6b
Gen IV Side Panel Removal ...................... 5.7
Toe Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.8-5.9
Steering Assembly, Exploded View ................ 5.10-5.12
Steering Stop Adjustments. . . . . . . . . . . . . . . . . . . . . . .. 5.13
Rear Drive Axle Exploded View. . . . . . . . . . . . . . . . . . .. 5.14
Concentric Swingarm Rear Axle Exploded View ..... 5.14a
Concentric Swingarm Exploded View. . . . . . . . . . . . . .. 5.14b
Rear Strut Stabilizer Exploded View, 6x6 ........... 5.16
Rear Swing Arm Weldment Exploded View, 6x6 ..... 5.17
Front Swing Arm Weldment Exploded View, 6x6 . . . .. 5.18
Swing Arm and Rear Suspension Exploded View .... 5.19
Swing Arm Removal/Inspection. . . . . . . . . . . . . . . . . . .. 5.20-5.21
Swing Arm Assembly/Installation .................. 5.22
Concentric Swingarm Removal .................... 5.22a
Concentric Swingarm Assembly/Installation ......... 5.22b
Strut Assembly Exploded View, 4x4 ................ 5.23
Front Strut Weldment Replacement ................ 5.24
Front Strut Removal/Installation ................... 5.24a-5.24b
Front Strut Ball Joint Replacement . . . . . . . . . . . . . . . .. 5.25
FoxTM Shock Service ............................. 5.29-5.36
Optional Suspension Springs, 1996 ................ 5.37
Optional Suspension Springs, 1997 ................ 5.37a
Paint Codes, 1996 ... . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.38
Paint Codes, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.38a