Polaris Magnum 2x4 Service Manual page 611

Polaris atv and light utility vehicle service manual
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PVT Assembly .............................. 6.10-6.11
PVT Disassembly .......... ................ 6.9
PVT Operation .............................. 6.5
PVT System Ducting Components ............. 6.7-6.8
PVT System Introduction .....................
6.6
PVT System Sealing Components ............. 6.7-6.8
PVT, Maintenance .. .. . . .... .... . ..... 6.7
R
Radiator, Maintenance ....................... 2.18
Rear Axle Bend ... . .... . ....... . ...... 5.13
Rear Axle Installation ........................ 7.26
Rear Axle Removal .......................... 7.24-7.25
Rear Caliper Service, 6x6 .................... 9.28-9.30
Rear Drive Axle, Exploded View .. . . . . . . . . . . . .. 5.14-5.15
Rear Drive Chain Adjustment ................. 2.36-2.37
Rear Eccentric Assembly. . . . .
. . .. . ........ 7.30-7.31
Rear Eccentric Disassembly .................. 7.29
Rear Eccentric Installation .................... 7.32
Rear Eccentric Removal ...................... 7.28-7.29
Rear Strut Stabilizer, 6x6 ..................... 5.16
Rear Suspension Exploded View .............. 5.19
Rear Swing Arm Weldment, 6x6 . . . . . . . . . . . . . .. 5.17
Recharging Kit, Gas Shock ................... 1.23
Recoil Assembly ............................ 3.91
Recoil Disassembly .......................... 3.22-3.24
Recoil Disassembly/Inspection ................ 3.90
Recoil Draining. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.21
Recoil/Stator Removal ....................... 3.40
Recommended Lubricants .................... 2.3-2.4
Reconditioning Kit, Cylinder Head ............. 1.17
Reed Valve Assembly ........................ 3.31
Replacement Tool, Ball Joint .................. 1.22
Rocker Arm Removal ........................ 3.43
Rocker Arm/Shaft Inspection .................. 3.45
Rocker Arm/Shaft Removal ................... 3.45
Rocker Shaft/Rocker Arm Assembly Installation . 3.89
Roller Clutch Inspection (4x4) ................. 7.5
Rolling Torque .............................. 7.1
Routing Diagram ............................ 1.31-1.33
s
Sediment Tube, Maintenance
Service Bulletins ..
Service Tips .............................. .
Shaft Drive Transmission .................... .
Shaft Drive Transmission Disassembly ........ .
Shaft Drive Transmission Removal ............ .
Shift Linkage Adjustment .................... .
Shift Linkage Rod End Positioning ............ .
Shift Weights .............................. .
Shock Body Holding Tool .................... .
Shop Supplies, General ..................... .
Slide Cutaway ............................. .
Socket, Slotted Nut ......................... .
Spark Plug Maintenance .................... .
Spark, Testing ............. . .............. .
Specific Gravity Test .................. .
Specifications, 2-Stroke Engine Torque ........ .
Specifications, 4 Stroke Engine Torque ........ .
Specifications, Brake ....................... .
2.26
1.3
1.26
8.18
8.21-8.39
8.18-8.20
8.3-8.4
8.5
6.2-6.3
1.23
2.4
4.18
1.13-1.14
2.17
10.17
10.22
3.1
3.1
9.1-9.2
Specifications, Clutching, 1996 ............... .
Specifications, Clutching, 1997 . . .. . . .. .
Specifications, Cooling System ............... .
Specifications, Drive Clutch Spring ............ .
Specifications, Electrical, 1996 ............... .
Specifications, Electrical, 1997 ............... .
Specifications, Engine, 1996 ................. .
Specifications, Final Drive Torque ............. .
Specifications, General, 1996 ................ .
Specifications, General, 1997 .. . ...... .. .
Specifications, High Altitude, 1996 ............ .
Specifications, High Altitude, 1997 ............ .
Specifications, Speed Limiter ................ .
Specifications, Stator Resistance, 1996 ........ .
Specifications, Stator Resistance, 1997 ........ .
Specifications, Torque ....................... .
Specifications, Torque, Suspension ........... .
Specifications, Torque, Transmission .......... .
Speed Limiter System ....................... .
Speed Limiter Testing ....................... .
10.35
Speedometer Service ....................... .
Spider Removal ............................ .
Sprocket Inspection ......................... .
Starter Assembly ........................... .
Starter Disassembly ........................ .
Starter Drive ............................... .
Starter Drive Installation ..................... .
Starter Drive Removal/Inspection ............. .
Starter Motor Brush Inspection/Replacement ... .
Starter Motor Removal ...................... .
Starter Solenoid Bench Test ................. .
Starter Switch Testing. . . . . . . . . . . . . . . . .. . .. .
Starter System ............................. .
Stator Installation. . . .
. . . . .. . .. .
Stator Removal/Inspection ................... .
Steering Assembly (2x4) Exploded View ....... .
Steering Maintenance ....................... .
Strut Assembly, 2x4 ......................... .
Strut Assembly, Exploded View, 4x4 .......... .
Strut Casting Seal Replacement .............. .
Strut Seal Sleeve Replacement .............. .
Suspension Springs Optional ................ .
Suspension, Front, Inspection ................ .
Suspension, Rear, Inspection ................ .
Swing Arm Reassembly ..................... .
Swing Arm Removal ........................ .
Swing Arm Removal/Inspection .............. .
Switch Testing ............................. .
T
Taillight Lamp Replacement .................. .
Tap Drill Chart ............................. .
Tensioner Blade Installation .................. .
Thermostat Installation ...................... .
Throttle Cable Adjustment ................... .
Throttle Cable Lubrication ................... .
Throttle Lever Stop Adjustment ............... .
Throttle Opening vs. Fuel Flow ............... .
Throttle Operation .......................... .
Throttle Valve .............................. .
Tie Rod Inspection. . . . . . .. .... ...... . .... .
Tightening Tool, Drive Clutch Spider ........... .
Timing Check Procedures ................... .
Timing Light ............................... .
6.1
6.1 a
3.7
6.4,6.18
10.2
10.2a
3.3
7.1
1.5-1.8
1.8a-1.8d
6.1
6.1a
10.32
10.3
10.3a
1.9
5.1
8.1
10.32
10.32,
8.17-8.17a
6.19
2.35-2.38
10.30
10.28-10.29
10.31
3.88
3.66
10.29
10.28
10.31
10.37
4.16
3.87
3.67
5.12-5.14
2.30-2.31
5.24
5.23
7.10
7.7
5.37-5.37a
2.39-2.40
2.39-2.40
5.22
5.20
5.21
10.37
10.9
1.12
3.78
3.89
2.11-2.12
2.29
2.12
4.14
2.11
4.15
2.31-2.32
1.19
10.10
1.13

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