Starter Drive Removal/Inspection - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
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ENGINE
EH42PL/EH50PL Engine
Engine Disassembly, Cont.
Starter Drive Removal/Inspection
1.
Remove recoil housing bolts and remove housing.
2.
Remove starter drive assembly.
Note the thrust
washer located at the rear of the drive mechanism.
3.
Inspect the thrust washer for wear or damage and
replace if necessary.
4.
Measure the OD of the starter drive shaft on both ends
and record.
5.
Measure the 10 of the bushing in the recoil housing
and in the crankcase and record. Measure in two
directions 90° apart to determine if bushing is out of
round.
Calculate bushing clearance.
Replace
bushing if clearance exceeds the service limit.
6.
Inspect gear teeth on starter drive.
Replace
starter drive if gear teeth are cracked, worn, or
broken.
7/96
3.66
o
Polaris Industries Inc.

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