Drive Clutch Assembly - Polaris Magnum 2x4 Service Manual

CLUTCHES
Drive Clutch Assembly
NOTE:
It is important that the same number and thick-
ness of washers are reinstalled beneath the spider dur-
ing assembly. The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
1. Reassemble drive clutch in the following sequence,
making sure the "X" marks are aligned:
1 ) "X" mark cover
2) "X" mark spider
3) "X" mark under weight (moveable sheave)
2. Install moveable sheave.
3. Install spider, making sure spacers installed are the
same quantity and thickness, and that "X" mark on
spider aligns with "X" mark in moveable sheave.
Do not lubricate.
Lubrication can get on the drive belt and clutch sheaves causing excessive slippage and wear.
Lubrication also collects dirt and abrasive material, accelerating component wear.
4. Torque spider to specification using the holding
fixture and spider tool.
Be sure the spider spacer washers are fully seated in
the recessed area in the spider. Any misalignment will
alter clutch balance. Inverting the clutch while tighten-
ing the spider will help position the washers.
5. Install shift weights using new lock nuts on the
bolts.
6. Reinstall clutch spring.
7. Reinstall cover, aligning "X" mark with other marks.
Torque cover bolts evenly to specification.
10/96 6.22
Polaris Industries Inc.