Ec38Pl Engine Disassembly - Polaris Magnum 2x4 Service Manual

Disassembly
NOTE:
To reassemble engine, reverse the following
procedure, paying attention to reassembly notes as in-
dicated.
1. Refer to page 3.8 and follow engine removal
instructions. This engine will also require removal
of coolant lines and the sending unit wire mounted
at the rear of the cylinder head.
2. Remove the six bolts retaining the starter
assembly and flywheel cover.
Reassembly Note:
During reassembly apply Loctite
518 to mating surfaces of starter cover assembly and
crankcase assembly.
3. Remove starter pulley and flywheel nut.
4. For starter removal, remove bolts retaining starter
bracket on PTa side and two bolts (A) on mag side.
NOTE:
If starter inspection is necessary, make sure
during reassembly that the gear shaft washer
(8)
is in
place between the gear shaft assembly and starter mo-
tor for reassembly. Starter damage will occur if this
washer is not correctly positioned. For detailed service
and repair of electric starters and starter drives, refer
to Chapter 8 of this Service Manual.
Polaris Industries Inc. 3.25
ENGINE
EC38PL Engine
7/96