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BRAKES
Fluid Replacement/Bleeding Procedure
NOTE:
When bleeding the brakes or replacing the fluid always start with the furthest caliper from the master
cylinder.
Always wear safety glasses.
Brake fluid will damage finished surfaces. Do not allow brake fluid to come in contact with finished surfaces.
Brake Bleeding - Fluid Change
This procedure should be used to change fluid or bleed brakes during regular maintenance.
1 . Clean reservoir cover thoroughly.
2.
Remove screws, cover, and diaphragm from
reservoir.
3.
Inspect vent slots (A) in cover and remove any
debris or blockage.
4.
If changing fluid, remove fluid from reservoir with a
Mity Vac™ pump or similar tool.
NOTE:
Do not remove brake lever when reservoir fluid
level is low.
5.
Add brake fluid to within 1 /4-5/16" (6 - 8 mm) of
reservoir top.
6.
Install a box end wrench on caliper bleeder screw
fitting. Attach a clean, clear hose to fitting and place
the other end in a clean container. Be sure the hose
fits tightly on fitting.
NOTE:Fluid
may be forced from compensation port (B)
when brake lever is pumped. Place diaphragm (C) in
reservoir to prevent spills. Do not install cover.
7/96
9.4
C
o
Polaris Industries Inc.
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