Transmission Service - Type Iii, Ez-Shift Transmission; Transmission Removal (Typical) - Polaris Magnum 2x4 Service Manual

Transmission Removal (Typical)
TRANSMISSION SERVICE
Type III, EZ-Shift Transmission
Remove the following items. Refer to Body & Steering Section for details.
• Rear rack
• Rear cab assembly
• Air filter pre-cleaner
• Air box assembly
• Exhaust pipe
• Linkage rod ends from transmission bell cranks
• PVT inner cover (refer to PVT Section for details)
• Auxiliary brake adjuster bolt, jam nut, washer, and
auxiliary brake arm (arm may remain attached to
brake rod)
NOTE: Gen IV style shown.
1. Remove center drive chain guard (4x4).
2.
Loosen center eccentric to obtain slack to remove
center chain and sprockets if necessary.
3.
Remove caliper mounting bolts and rear caliper
shield. Remove caliper assembly by rotating from
9
o'clock position to 11 o'clock and lifting off brake
disk.
4. Remove brake disk snap ring. Peel off excess
silicone from shaft and remove brake disk. Note
direction of disc installation or mark outside disc
before removal.
Polaris Industries Inc. 8.11
10/96