Fox Shock Service - Polaris Magnum 2x4 Service Manual

BODY AND STEERING
FOXTM
Shock Service
Oil in the FOXTM shock should be changed annually to maintain a high level of performance, minimize wear, and
prevent corrosion of internal components. When performing maintenance on FOXTM shocks, use the Gas Shock
Recharging Kit (PN 2200421). It consists of the necessary valves, pressure gauge, and fittings to deflate and
pressurize the shocks.
WARNING: FOXTM shocks contain high pressure nitrogen gas. Extreme caution must be used while handling and
working with FOXTM shocks and the related high pressure service equipment. The pressure must be released from
the shock before disassembly. We strongly recommend you wear safety glasses and ear protection during ser-
vice of these shocks.
CAUTION: Extreme cleanliness is of utmost importance during all disassembly and reassembly operations to
prevent dirt or foreign particles from entering the shock.
Tools Required:
Body Holding Tool (PN 2871017)
Shock Spring Compressor Tool (PN 2870623)
Damper Rod Holding Tool (PN 2871352)
Top Shock Eye
-_--.l
Jounce Bumper-----;..
Lock Nut (replace if
removed)
-----+~
Main Shock Body
Polaris Industries Inc.
5.29
Safety Needle (PN 7052069)
Gas Shock Recharging Kit (PN 2200421)
FOXTM Shock IFP Tool (PN 2871351)
Bushing and Sleeve
Damper Rod
Bearing Cap (with seal)
Valve Piston
Reservoir Cap
Reservoir
IFP
10/96