Brakes Specifications - Polaris Magnum 2x4 Service Manual

Front Brake Caliper
All 1996 to Current Models/1997 Rear caliper 6x6
Item
Standard
Brake Pad Thickness
.275" / 7.0mm
Caliper Piston Bore 1.0. 1.191-1.192" / 30.252-30.277mm
Caliper Piston
0.0.
1.186-1.1875" / 30.125-30.163mm
Brake Disc Thickness
.150-.164/1 / 3.81 0-4.166mm
Brake Disc Thickness Variance Between
-
Measurements
Brake Disc Runout
-
Output Shaft Brake Caliper
All 1996 to Current Models
Item Standard
Brake Pad Thickness
.275" / 7.0mm
Caliper Piston Bore 1.0. 1.003-1.004" 125.476-25.502mm
Caliper Piston 0.0. .9970
N
.9985" / 25.324-25.362mm
Brake Disc Thickness .177-.187" /4.496-4.750mm
Brake Disc Thickness Variance Between
-
Measurements
Brake Disc Runout
-
Rear Axle Brake Caliper
1996 6X6 Models
Item Standard
Brake Pad Thickness .490" / 12.45mm
Caliper Piston Bore
1.0.
1 .745-1 .746" / 44.32 -44.35mm
Caliper Piston
0.0.
1.740" / 44.20mm
Brake Disc Thickness .177 -.187" /4.496-4.750mm
Brake Disc Thickness Variance Between
-
Measurements
Brake Disc Runout
-
Polaris Industries Inc. 9.1
BRAKES
Specifications
Service Limit
.150"/3.81mm
1.193/1
1.1855"
.140" / 3.556mm
.002" / .051 mm
.020" / .50mm
Service Limit
.150"/3.81mm
1.005"
.9965
.167/1 /4.242mm
.002" / .051 mm
.010" / .2Smm
Service Limit
.150" / 3.81 mm
1.748" / 44.40
1.739/44.17
.167" I 4.242mm
.002" / .051 mm
.010" / .25mm
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