Body And Steering - Torque Specifications And Special Tools - Polaris Magnum 2x4 Service Manual

BODY AND STEERING
Torque Specifications, Special Tools
Torque Specifications
*Suspension
I
Steering
Front A-Arm Attaching Bolt .................. 30 ft. Ibs. (4.14 kg-m)
Front A-Arm Ball Joint Stud Nut .............. 25 ft. Ibs. (3.45 kg-m)
Handlebar Adjuster Block ................... 10-12 ft.lbs. (1.38-1.66 kg-m)
Master Cylinder ........................... 45-55 in. Ibs. (.52-.63 kg-m)
Rear Axle Nut and Lock Nut ................. 150 ft. Ibs. (20.70 kg-m)
Rear Axle Nut - Concentric Swingarm (Tapered Roller Bearings)
(Left side) ................................. 120 ft. Lbs.
(Right side) ................................ 8-10 ft. Ibs.
Rear Shock Bolt (upper) ..................... 25 ft. Ibs. (3.45 kg-m)
Rear Shock Bolt (lower) ..................... 25 ft. Ibs. (3.45 kg-m)
Rear Wheel Hub Nut (Shaft Drive Models) ..... 100 ft. Ibs. (13.83 kg-m)
Rear Wheel Hub Nut ....................... 80 ft. Ibs. (11.06 kg-m)
Rear Wheel Nuts (Chain Drive Models) ....... 50 ft. Ibs. (6.91 kg-m)
Rear Wheel Nuts (Shaft Drive Models) ........ 15 ft. Ibs. (2.07 kg-m)
Strut Rod Retaining Nut (Top) ................ 15 ft. Ibs. (2.07 kg-m)
Strut Casting Pinch Bolt ..................... 15 ft. Ibs. (2.07 kg-m)
Swing Arm Pivot Bolt (standard swingarm) .... 55 ft. Ibs. (7.59 kg-m)
Swing Arm Pivot Bolt (concentric swingarm) ... 150 ft. Ibs. (20.70 kg-m)
Tie Rod End Jam Nut ....................... 12-14 ft. Ibs. (1.66-1.93 kg-m)
Tie Rod End Castle Nut ..................... 23-24 ft. Ibs. (3.18-3.31 kg-m)
Tie Rod End Attaching Bolt .................. 25-30 ft. Ibs. (3.45-4.14 kg-m)
NOTE: Refer to exploded views throughout this chapter for identification and location of components.
Special Tools
Description Part No.
Strut and Ball Joint Tool Set .......... 2870871
Shock Spanner Wrench .............. 2870872
Shock Spring Compressor Tool ....... 2870623
Strut Rod Holding Wrench ............ 2871572
Strut Spring Compressor Tool (LH) .... 2871573
Strut Spring Compressor Tool (RH) .... 2871574
Body Holding Tool ................... 2871017
Safety Needle ...................... 7052069
Shock Spring Compressor Tool ....... 2870623
Gas Shock Recharging Kit ............ 2200421
Damper Rod Holding Tool ............ 2871352
FoxTM Shock IFP Tool ................ 2871351
Polaris Industries Inc.
5.1 5/98