Polaris Magnum 2x4 Service Manual page 473

Polaris atv and light utility vehicle service manual
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TRANSMISSION SERVICE
Gear Shift Selector
Gear Shift Selector Disassembly, Cont.
2.
Carefully pull the gear shift selector cover and rod
from the gear shift selector body.
CAUTION:
Be very carefulto
pull the cover away verti-
cally and slowly to avoid damage to the internal gear
selector switch. The selector switch is easily dam-
aged.
3.
Set the cover/rod assembly aside.
4.
Very carefully
remove the gear shift selector
switch from gear shift selector body.
5.
Remove the white plastic bearing cup and three
springs from gear shift selector.
6.
Slowly tilt gear shift selector body sideways to
drain oil.
NOTE: Do nottip gear shift selector body upside down
or detent bullets and stop pin may fallout. Check for
signs of moisture in the selector body. Inspect shift
boot closely if moisture is present in selector box.
7.
Tap gear shift selector body, top down, against a
hard, smooth, flat surface to jar the stop pin and
two detent bullets loose. Pull the detent bullets
and the stop pin out of the gear shift selector body.
8.
Hold the interlock butterfly out of the way and
remove the two slides, one at a time.
9.
Remove interlock butterfly and inspect for wear or
damage.
NOTE: The LH slide has two notches and the RH slide
has three. The slides must be replaced in the proper
channels.
10.
Inspect O-rings for damage.
Replace if any
damage is found.
11.
Flush
housing
with
parts washer fluid
or
penetrating oil to remove all moisture.
12.
Dry all gear shift selector parts and remove any
corrosion with a wire brush.
7/96
8.8
Cap
scre~
Kno~
Handle/Striker
Assembly
Bearing CUR
Interlock
Pin~
Interlock
Butterfly
Low
2 Notches
Detent Spring
Detent Pin
Selector Slides
Polaris Industries Inc.

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