Chassis Bolts And Nuts - Suzuki DR350 Service Manual

2·15 PERIODIC MAINTENANCE AND TUNE·UP PROCEDURES
CHASSIS BOLTS AND NUTS
Tighten Initial 5 Hours and Every 60 Hours
The nuts and bolts listed below are important sa fety parts . They must be retightened when neces·
sary to the specified torqu e with a torque wrench . (Refer to page 2- 16 for the locations of the fol-
lowing nuts and bolts on the motorcycle.
Item
N 'm
kg-m
lb·"
(i)
Steering stem head nut
80 - 100 8.0 - 10.0 58.0 - 72.5
@
Front fork upper clamp bolt
20 - 31 2.0 - 3 . 1 14.5 - 22.5
@
Front fork low er clamp bolt 20-31 2.0 - 3 . 1 14. 5-22.5
@
Front fork cap bolt
30-40 3 .0 - 4 .0 21.5 - 29.0
®
Front fork damper rod bolt
30 - 40 3 .0 - 4 .0 21.5 - 29.0
®
Front axle shaft
50 - 80 5.0 - 8 .0 36.0-58.0
Q)
Front axle pinch nut
6 - 8 0 .6 - 0 .8 4.5 - 6 .0
®
Handlebar clamp bolt
18 - 28 1.8- 2 .8 13.0 - 20.0
®
Front brake ma ster cyli nd er mounting bolt
6 - S 0 .6 - 0 .S 4 .5- 6 .5
@i
Front brake ca liper mounting bolt 20 - 31 2.0 - 3. 1 14.5 - 22.5
@
Brake hose union bolt (Front & Rear) 20 - 25 2.0 - 2.5 14.5 - 18.0
@
Air bleeder valve (Front &
Rear)
6 - S 0 .6 - 0 .S 4 .5 - 6 .5
@
Brake disc mounting bolt (Front
&
Rear)
18-28 1 .8 - 2.8 13.0 - 20.0
@
Front footrest bolt
44 - 66 4.4 - 6 .6
32.0 - 47 .5
@
Swing arm pivot nut
61 - S4 6. 1 - S.4 44.0 - 68.0
@
Shock absorber mounting nut
48 - 72 4 .8 - 7. 2 34.5 - 52.0
(Upper &
Lowe r)
@
Rear cushion rod mounting nut
84 - 120 8.4 - 12.0
60.5 - 87.0
@
Rear cushion lever nut (Frontl
60 - S6 6 .0-S.6 43.5 - 6S.5
@
Rear cushion lever nut (Center)
84 - 120 8.4-12.0 60.5 - 87 .0
®
Rear axle nut
85 - 115 8 .5 - 11.5 61 .5 - 8 3.0
®
Spoke nipple
2 - 4 0 . 2 - 0.4 1.5 -3. 0
®
Rea r brake ma ster cylinder mounting bolt
8 - 1 2 0 .8 - 1.2 6 .0- 8 .5
@
Rear brake rod lock nut
15 - 20
1.5 - 2.0
11.0-14.5