Oversize Piston Rings; Oversize Oil Rings; Oversize Rail; Piston And Pin Bore - Suzuki DR350 Service Manual

Dr350; dr350s
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I
3-25 ENGINE
Piston ring
end gap
Service
limit
1st
and 2nd
:
0.70
mm
(0.028
in)
09900
-20803
:
Thickness
gauge
OVERSIZE RINGS
OVERSIZE PISTON RINGS
The following two types
of oversize
piston
ring
s are
used.
They
bear
the following
identification
numbers.
Piston ring
1st
2nd
0 _5 mm
O_S
_
50
50
1.0
mm
0.5.
100
100
OVERSIZE Oil RINGS
The following
two
types
of
over
size
oil
rings
are
used
,
They
bear the following
iden
t
ification
marks
.
SIZE
MARK
Standard
Nil
0.5
mm
0.5.
Painted red
1.0 mm
0.5.
Painted
ye
llow
OVERSIZE RAil
Just measure out side
diameter
to identify
th
e
side rail
as
there
is
no
m ark
or
number
on
it.
PISTON PIN AND PIN BORE
Using a
ca liper
gauge
,
measure the piston pin bore
inside
diameter, and
using a micrometer mea sure the piston pin
out
si de
diameter. If the difference between the these two
measurements
is
more
than the
limits,
replace both piston
and
piston pin
.
PISTON PIN BORE
Service Limit:
20.030
mm (0 .7886 in)
PISTON PIN 0_0
_
Service Limit: 19.980 mm (0 .7866 in)
09900
-20605
:
Dial
caliper
09900-20205
:
Micrometer {O
-
25 mml
0.5
mm
o.S.
1.0",",
os.
all 'in9 .paoo'

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