Dr350S - Foreword/Contents - Suzuki DR350 Service Manual

FOREWORD
This chapter descdbes
up ~ to - date
service procedures which differ from those of
the OR350.
Please refer to the chapters 1 through 7 except for the i tems described in this
chapter.
NOTE:
Any differences between DR350 and DR350S in specifications and service data
are clearly indica ted with the asterisk mark ( .J.
IMPORTANT
All street-legal SUZUKI motorcycles with engine displacemen t of 50ce or grea ter
are subject to Environmental Protection Agency emission regulations. These regu-
lations set specific s tandards for exhaust emission output levels
85
well as partic-
ular servicing requirements. This manual includes sp ecific information required to
properly inspect Bnd service DR350S in accordance with all EPA regulations. It is
strongly recommended that the chapter on Emission Control, Pedodic Servicing
and Carburetion be thoroughly reviewed before 8ny type of service work is per·
formed.
Further information concerning the EPA emission regulations and U.S. Suzuki's
emission control program can be found in the U.S. SUZUKI EMISSION CONTROL
PROGRAM MANUAUSERVICE BULLETIN.
ONTENT
VIEW OF DR350S . . . • . . . . . . . . . . . . . . . . . . . . • . . . . . . . . ..
8- 1
SPECIFICA TIONS . . . . . . . . . • . . . . . . . • . . • .
a , • • • • • • • • • • •
8- 2
SERVICE DA TA . . . . . . . . . . .. • •.. . . . •... . . .•. . .. . . . . . .
8 - 3
TIGHTENING TORQUE ... .. . .. . .. . . .. . ... . . . . . . . . . . . . B- l1
PERIODIC MAINTENANCE SCHEOULE .•.. . . . . . . • . . . . . . • . B-73
BREAK-IN PROCEDURES..... .. . .. . . . . . . . . . . . . . . . . . . . B-77
ENGINE MOUNTING. . . • . . • . . • . . . . . . . . . . . . • . . . . . • . . .• B-77
KICK IDLE GEAR . ..•• ..••.. .•.•.. .• • •.. .•. .••• . .... •
8 - 18
CARBURETOR . . . . . • . . • . • . • . • . . . • . • . . . . . . . . • . • • . • • . . 8-19
EMISSION CONTROL CARBURETOR COMPONENTS . •.. . ... B-24
IGNITION SYSTEM. • . . . . • • • • • . • . • • • . • . . . • • • • • • . . . . •. B-25
CHARGING SYSTEM • .••.•.•.•.•...•.•.•.•..••••.•..• 8 -27
LAMPS. . . . . . . • . . . . . . . . • . . . • . • . • . . . . . . . . . . • . • . • . • . 8-30
SPEEDOMETER AND TACHOMETER •.•••..•.••••••••••• B-37
SWITCHES. • . . • • • • • . . . . . . . . • • • . • • • • • . • . • • . • • • • • • •• 8-32
SA TTERY • • • • . . . • . . . . . . . • . . . • . . . . . • • . • • • • • • • • • • • •• 8-33
FRONT FORK........ . . . . . .. .. . .. .. . .... . . . . . . . . . . . 8 -36
TROUBLESHOOTING . . ... • . . . . . . . . . ... . . . . . . . ••.•..• . B-37
WIRING DIAGRAM .. . . . . • . . . • . . . . . . . . . . . . ...••.•.. . . 8-38
WIRE, CABLE AND HOSE ROUTING . . •• . . . . . • . . . . . . . . ... B-40
EVAPORA TIVE EMISSION CONTROL SYSTEM . . . . . . . . . . . . . B-45