Caliper Reassembly And Remounting; Master Cylinder Removal And Disassembly - Suzuki DR350 Service Manual

CALIPER REASSEMBLY AND REMOUNTING
Reasse mble and rem ount the ca liper in the reve rse ord er o f
remova l, and also ca rry out the following steps:
CAUTION :
W ash the caliper c om ponents with fre sh brak e fluid before
reasse mbly.
Nev er use cleaning solvent or gasoline to w ash them .
A p ply brake fluid to the ca liper bore and piston to be in se rt -
ed into the bo re .
• Reassemble and remount the caliper. (Refer to page 6- 5 .1
WARNING :
Bleed air ah er reassembling t he caliper. IRefer t o page 2· 1 2 .)
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove th e brake lever cover and brake lever by rem ov-
ing the m ount ing bolt and nut.
NOTE:
Wh en removing the brake lever, do not lose the spring.
• Place a c lot h undermea th the u nion bolt on the m aster
c ylinder to cat ch spilled drops of b rake fl uid , Un screw
the un ion bolt and disconnect th e brake hose/m aster
cylind er joint.
CAUTION :
Complet ely wipe off any brake fluid adh erin g to any part of
motorcycle. The fluid react s c hemicall y with paint. pla stics.
rub ber m aterials. etc.
• Remove the m aster c ylinder .
CHASSIS 6·8