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Manuals
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Suzuki Manuals
Motorcycle
DR650S
Service manual
Suzuki DR650S Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
View of DR650S
Left Side
Right Side
General Information
Serial Number Locations
Fuel and Oil Recommendations
Engine Oil
Front Fork Oil
Brake Fluid
Break-In Procedures
Special Materials
Precautions and General Instructions
Replacement Parts
Country of Area
Specifications
Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Battery
Cylinder Head
Exhaust Pipe and Muffler
Air Cleaner Element
Valve Clearance
De-Compression Lever
Spark Plugs
Fuel Line
Engine Oil and Oil Filter
Necessary Amount of Engine Oil
Carburetor
Throttle Cable Play
Idle R/Min Adjustment
Idle R/Min
Clutch
Drive Chain
Brakes
Brake Fluid Level
Brake Pads
Brake Pedal Height
Rear Brake Light Switch
Bleeding Air from the Brake Fluid Circuit
Tires
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Rear Suspension
Air Pressure Servicing
Chassis Bolts and Nuts
Engine
Engine Components Removable with the Engine in Place
Engine Removal
Engine Reinstallation
Engine Disassembly
Engine Components Inspection and Servicing
Cylinder Head Cover Servicing
Cylinder Head Cover Distortion
Rocker Arm Shaft O.D.
Rocker Arm I.D.
Rocker Arm and Shaft Reassembly
De-Comp. Shaft Reassembly
Cylinder Head Servicing
Cylinder Head Distortion
Valve Face Wear
Valve Stem Runout
Valve Head Radial Runout
Valve Guide - Valve Stem Clearance
Valve Stem Wear
Valve Guide Servicing
Valve and Seat Condition
Valve Seat Width
Valve Seat Servicing
Valev Stem End Condition
Valve Springs
Valve and Valve Spring Reassembly
Camshaft
Camshaft Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Drive Chain and Balancer Drive Chain 20-Pitch Length
Cylinder Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Oversize Rings
Piston Pin and Pin Bore
Conrod Small End I.D.
Conrod Deflection and Conrod Big End Side Clearance
Crankshaft Runout
Clutch Drive Plate
Clutch Driven Plate
Clutch Spring Free Length
Clutch Release Bearing
Clutch Release Pinion and Rack
Primary Driven Gear Ass'y
Balancer Drive Chain Tensioner
Kick Starter
Transmission
3Nd Drive Gear Disassembly
Countershaft and Driveshaft
Shift Fork-Groove Clearance
3Nd Drive Gear
3Rd Driven Gear Bushing
Crankcase Bearings
Engine Reassembly
Oil Seals
Crankshaft
Balancer Shaft
Gearshift Mechanism
Crankcase
Cam Driven Gear
Gearshift Shaft
Balancer
Magneto
Oil Pump
Cam Drive Sprocket
Primary Drive Gear
Oil Filter
Oil Sump Filter
Oil Ring
Top Ring and 2Nd Ring
Piston
Cylinder
Cylinder Head Cover
Cam Drive Chain Tensioner
Oil Return Pipe
Intake Pipe
Valve Inspection Cap and Cam Timing Inspection Cap
Cylinder Head Cover Bolt
Fuel and Lubrication System
Fuel Cock Removal
Fuel Cock Inspection and Cleaning
Fuel Line Inspection
Carburetor Construction
Carburetor Specifications
I.D. No. Location
Needle Valve Inspection
Float Height Adjustment
Lubrication System and Cooling System
Oil Pressure
Oil Pressure Specification
Oil Cooler
Engine Lubrication/Cylinder Head Cooling System Chart
Electrical System
Ignition System Description
Ignition System Inspection
Magneto Coil
Ignition Coil
Checking with Electro Tester
Charging System Description
Function of Regulator
Charging Output Check
AC Generator No-Load Performance
AC Generator Continuity Check
Lamps
Headlight
Turn Signal Light
Tail/Brake Light and License Light
Combination Meter
Switches
Battery Specifications
Initial Charging
Battery Servicing
Charging Time
Confirmation for Date of Manufacture
Recharging Operation Based on S.G. Reading
Service Life
Chassis
Front Wheel
Wheel Bearing
Axle Shaft
Wheel Rim
Spoke Nipple
Front Brake
Brake Pad Replacement
Caliper Removal and Disassembly
Caliper and Disc Inspection
Caliper Reassembly
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Fork Spring
Inner Tube and Outer Tube
Damper Rod Ring
Inner Tube Metal
Outer Tube Metal, Oil Seal and Dust Seal
Fork Oil
Front Fork Remounting
Stem Nut
Handlebar
Rear Wheel
Wheel Bearing and Sprocket Drum Bearing
Rear Sprocket
Rear Sprocket Damper
Rear Brake
Caliper Reassembly and Remounting
Rear Swingarm and Suspension
Bearing
Swingarm Pivot Shaft
Shock Absorber
Cushion Lever and Cushion Rod Bearing
Service Information
Troubleshooting
Wiring Diagram
Wire Routing
Cable Routing
Hose Routing
Special Tools
Tightening Torque
Tightening Torque Chart
Service Data
Emission Control Information
Emission Control Carburetor Components
Evaporative Emission Control System
Canister Hose Routing
Dr650Sm
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