Ricoh FT556 Service Manual

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RICOH FT5560

F I E L D

S E R V I C E

M A N U A L

RICOH COMPANY, LTD.

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Chapters

Table of Contents

Summary of Contents for Ricoh FT556

Page 1 RICOH FT5560 F I E L D S E R V I C E M A N U A L RICOH COMPANY, LTD.
Page 2: Table Of Contents
TABLE OF CONTENTS I. INSTALLATION INSTALLATION REQUIREMENTS Environment ........1–1 Machine Level .
Page 3 LARGE CAPACITY TRAY INSTALLATION Accessory Check ........1-16 Installation Procedure With Paper Bank (5th feed station) .
Page 4 MINI SORTER INSTALLATION Accessory Check ........1-46 Removal of Shipping Retainers .
Page 5 PREPARATION FOR TRANSPORTING THE COPIER Short Haul Transportation ......1-79 Long Haul Transportation By Vehicle ....1-81 II.
Page 6 Ill. REPLACEMENT AND ADJUSTMENT OPTICS 1. Fiber Optics Cable Replacement ....3-1 2. Auto Paper Size Sensor ......3-4 3.
Page 7 PAPER FEED 1. Feed Roller/Friction Pad Gap Adjustment ..3-17 2. Registration Clutch Adjustment ....3-18 FUSING 1.
Page 8 DRUM CURRENT ADJUSTMENTS 1. Preparation ....... . . 3-39 2. Charge Corona ........3-41 3.
Page 9 MIDI SORTER Bin Drive Belt Replacement ..... 3-61 Bin Drive Motor Replacement ....3-63 Bin Replacement .
Page 10: Installation
SECTION I INSTALLATION...
Page 11 I. INSTALLATION lnstallation Requirements ............1-1 Component Installation Procedure .
Page 12: Installation Requirements
31 March 1987 INSTALLATION REQUIREMENTS ENVIRONMENT 1. Temperature Range: 10°C to 30°C (50°F to 86°F) 2. Humidity Range: 15% to 90% RH 3. Ambient Illumination: Less than 1,500 Iux (Do not expose to direct sunlight) 4. Ventilation: Room air should turn over at least 3 times/hour. 5.
Page 13 31 March 1987 8. Avoid placing the copier in an area filled with corrosive gas. 9. Avoid any area higher than 2,000 meters (6,500 feet) above sea level. 10. Place the copier on a strong and level base. 11. Avoid any area where the copier may be subjected to frequent strong vibration.
Page 14: Machine Level
31 March 1987 MACHINE LEVEL 1. Front to back: Within 5 mm (0.2”) of level 2. Right to left: Within 5 mm (0.2”) of level (Legs may be screwed up or down to level the machine. Set a carpenter’s level [A] on the exposure glass.)
Page 15: Minimum Space Requirements
31 March 1987 MINIMUM SPACE REQUIREMENTS...
Page 16: Power Requirements
31 March 1987 POWER REQUIREMENTS Input voltage level 110V/60Hz : More than 15A 115V/60Hz : More than 15A 220V/50Hz : More than 7A 240V/50Hz : More than 7A Permissible voltage fluctuation: 10% At least 300V, 30A capacity and less than 5 meters Permissible extension cord: (16.4 ft) long.
Page 17: Component Installation Procedure
31 March 1987 COMPONENT INSTALLATION PROCEDURE Paper Bank Large Capacity Tray Copier Auto Duplex Unit Sorter Document Feeder The illustration to the right shows the relative or- der of installing the different components to the base copier to obtain the system configuration desired by the customer.
Page 18: System Configuration Table
31 March 1987 SYSTEM CONFIGURATION TABLE Use this table to determine what extra equipment is required to install the optional equip- ment. I n t e r f a c e S o r t e r S y s t e m O p t i o n a l Board A d a p t e r...
Page 19: How To Use
31 March 1987 HOW TO USE: As shown in the following example, check off each piece of optional equipment to be in- stalled. For each checked item, the asterisks to the right show the required equipment. equipment. Check off each piece of required I n t e r f a c e S o r t e r S y s t e m...
Page 20: Paper Bank Installation
31 March 1987 PAPER BANK INSTALLATION ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list: 1. Installation procedure (115V - English only, 220V - five languages) 2. New Equipment Condition Report 3.
Page 21: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE 1. Remove the strips of shipping tape [A]. 2. Remove the right side of the system table [B] (5 screws). 3. Install the front and rear expansion docking brackets [C] on the system table as shown (2 screws each).
Page 22 31 March 1987 6. Remove the front [A] and rear [B] covers from the expansion unit (2 screws each). 7. Adjust the height of the paper bank: a. Remove the internal cover [C] from the paper bank (2 screws). b. Using the height adjusting bolts [D], raise or lower the paper bank so that both the front [E] and rear [F] screw holes of the paper bank and expansion unit align.
Page 23 31 March 1987 Remove the front right [A] and rear right [B] covers of the expansion unit (front - 2 screws, rear - 1 screw). Remove the right side safety switch assem- bly [C] (1 screw). Remove the copier rear cover (4 screws) lower the PCB plate (2 screws), and discon- nect the expansion interface harness from the copier.
Page 24 31 March 1987 While doing this step: a. Run the expansion relay unit harness [A] (except the clutch harness) through the harness access hole [B] on the rear side of the 3rd paper feed unit [C]. b. Set the front of the relay unit before set- ting the hook on the rear.
Page 25 31 March 1987 Connect the bank interface harness [A] to the 3rd paper feed PCB [B] as shown. Clamp the bank interface harness to the bank docking bracket [C] with the large nylon wire clamp [D] (1 screw with washer). a.
Page 26 31 March 1987 Stick the “Misfeed E” decal [A] on the front cover of the expansion unit as shown. When reinstalling the expansion rear cover, place the bank ac harness inside the expan- sion unit. Reinstall all covers except under the follow- ing conditions.: If the LCT is to be installed, leave off the bank rear cover.
Page 27: Large Capacity Tray Installation
LARGE CAPACITY TRAY INSTALLATION ACCESSORY CHECK in the box according to the Check the quantity and condition of the accessories following list: Installation procedure (115V - English only, 220V - five languages) New Equipment Condition Report Envelope - NECR (115V only) Pick-up roller assembly Feed gear Mounting bracket (Type A,B,C)
Page 28 31 March 1987 1-17...
Page 29 31 March 1987 Remove the rear expansion unit cover [A] (2 screws). Remove the front [B] and rear [C] right covers of the expansion unit (front: 2 screws, rear: 1 screw). Remove the right side safety switch as- sembly [D] (1 screw). Disconnect the expansion interface harness from the expansion unit.
Page 30 1-19...
Page 31 Slide off the feed roller [A] (1 snap ring [B]). Remove the nylon hub [C] from the feed roller. Remove the E-ring [D] on the feed roller shaft. Press the pad positioning plate [E] down and unhook the spring [F] using a small screw driver.
Page 32 12. 3rd feed station only: Reinstall the 3rd paper feed PCB. 13. Disconnect the red 3P connector from: CN909 (3rd paper feed PCB [A]) CN957 (paper bank PCB [B]). 14. 3rd feed station only: a. Pass the expansion interface harness and the safety switch assembly around their respective expansion unit uprights.
Page 33 31 March 1987 Install the pick-up roller assembly [A] on the feed roller shaft. Install the plastic gear [B] on the feed roller shaft. Reinstall the feed roller [C] (1 snap ring) and fix the pick-up roller [D] in a raised position with (shipping) tape [E] as shown.
Page 34 Disconnect the white 7P connector from: CN908 (3rd paper feed PCB [A]) or CN956 (paper bank PCB [B]). Connect the tray harness to the expansion unit or the paper bank as follows: 4P connector to: CN911 (3rd paper feed PCB) CN958 (paper bank PCB) 7P connector to: CN908 (3rd paper feed PCB)
Page 35 31 March 1987 Reinstall the covers except for the expan- sion and copier (type 2 only) rear covers for duplex installation. Stick the caution decal [A] on the copier rear cover. Fill out New Equipment Condition Report. 1-24...
Page 36: Copier Installation
31 March 1987 COPIER INSTALLATION ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list: 1. Installation procedure (115V - English only, 220V - five languages) 2. New Equipment Condition Report 3. Envelope - NECR (115V only) 4.
Page 37: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE Remove the shipping tape [A] from the copi- er as shown. Open the copier front cover [B], remove the shipping tape [C] and the wedge [D] be- tween the registration rollers as shown. Remove the copier scanner lock plate cover [E] (1 screw).
Page 38 Remove fusing lock plate screws). 7. Use one of the screws removed in the pre- vious step to secure the inner cover [B]. 8. Pull out the fusing unit [C] to the lock posi- tion and remove the fusing unit cover [D] (2 screws).
Page 39 March 1987 13. Raise the development lock lever [A] and pull out the development unit [B]. Place the unit on a clean sheet of paper. 14. Separate the toner tank [C] from the devel- opment unit [D] (2 screws). 15. Pour one bottle [E] of developer into the de- velopment unit while turning the knob [F] counterclockwise to distribute the devel- oper.
Page 40 Swing the toner collection bottle cover [A] to the left (1 screw) and unplug the toner overflow sensor connector [B]. Remove the toner collection bottle [C]. Lower the T/S corona unit [D]. Place a sheet of paper [E] over the T/S corona unit.
Page 41 31 March 1987 25. Remove the cleaning unit [A]. Dust the cleaning blade [B] and brush [C] with set- ting powder (P/N 54429101). 26. Reinstall the cleaning unit. 27. Pull out the drum protective sleeve [D]. Save the drum protective sleeve for fu- ture use when servicing the copier.
Page 42 31 March 1987 31. Reinstall the toner collection bottle [A] and plug in the toner overflow sensor connector [B]. 32. Make sure that the hooks of the transport plate [C] are positioned underneath the bottle cover [D], then reinstall the toner col- lection bottle cover [E] (1 screw).
Page 43 31 March 1987 Install one toner cartridge [A]. Confirm that the toner cartridge gear is properly engaged by attempting to rotate the cartridge counterclockwise. When the toner cartridge gear is proper- ly engaged, the toner cartridge will not rotate freely. 240 volt areas only: Remove the copier rear cover (3 screws), disconnect the wire from the 220-volt termi-...
Page 44 31 March 1987 Put five sheets of white paper (A3 or 11” x 17”) on the exposure glass. Lower the platen cover. Plug in the machine and turn on the main switch. After pressing the Clear Modes Key, the Clear/Stop Key, and the Recall/Enter Key in that order, enter 10 using the Number Keys.
Page 45: Cassette Modification
CASSETTE MODIFICATION 1. Take off the cassette cover [A]. 2. Remove the side fences [B] (1 screw each) and the bottom plate [C]. 3. Reposition the rear fence [D] in the desired paper size position (1 screw). Paper size positions are shown on the inside of the cassette.
Page 46: Key Counter Holder Installation
31 March 1987 KEY COUNTER HOLDER INSTALLATION Note: Ricoh, Hecon, and Hengstler key counters are recommended for this copier. Remove right front cover screws). Remove the cover plate [B] (2 screws). Pull out the 4P key counter connector [C] through the key counter access hole and remove the shorting plug [D].
Page 47 31 March 1987 6. Align the holes in the fixing plate with the mounting holes of the key counter holder and secure the key counter holder. Note: The fixing plate has three sets of holes. Make sure to use the holes that match the type of counter when install- ing.
Page 48: Accessory Counter Installation
31 March 1987 ACCESSORY COUNTER INSTALLATION Remove the front cover [A] (1 knob screw). Pull out the fusing unit [B] about half way. Remove front inner cover screws); this cover should be removed from the top first. Remove the accessory counter cover plate [D] (2 screws).
Page 49: Duplex Unit Installation
31 March 1987 DUPLEX UNIT INSTALLATION ACCESSORY CHECK Check the quantity and condition of the acces- sories in the box according to the following list: Installation procedure (115V: English only, 220V: five languages) New Equipment Condition Report Envelope - NECR (115V only) Duplex receiving tray Jogger unit cover Tray supporter...
Page 50: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE 1. Remove the left (A) and rear (B) covers from the expansion unit (2 screws each). 2. Remove the front (C) and left (D) side expansion shipping brackets (4 screws each). 3. Remove the strips of shipping tape (E). 1-39...
Page 51 Remove the outer [A] and inner [B] front side duplex shipping brackets (outer - 2 screws, inner - 4 screws). Remove the rear duplex shipping bracket [C] (1 screw). Remove all three shipping stays [D] from the duplex unit (2 screws each). If the mylar paper guide was previously installed, lower the guide plate lever of the expansion relay unit and remove the mylar...
Page 52 31 March 1987 Remove the duplex harness hole cap [A] from the copier left cover. Slide the duplex unit halfway into the expansion unit. Make sure that the duplex unit side plates [B] fit to the outside of the expansion unit rails [C]. When sliding the duplex unit into the ex- pansion unit, lift the jogger unit by the sides to prevent the turn guide from...
Page 53 31 March 1987 Secure the duplex unit [A] to the expansion unit [B] (4 screws). Secure the cover stopper [C] to the duplex transport side plate (1 screw). Install the duplex safety switch cover [D] (2 truss screws). Decal D” [E] in the position Stick “Misfeed shown.
Page 54 31 March 1987 16. Install the duplex receiving tray [A] (2 truss screws and 2 long screws with washers) and the jogger unit cover [B]. Remove the two long screws and the washers from the duplex unit and use them to install the duplex receiving tray. 17.
Page 55 31 March 1987 18. Remove the copier rear cover (3 screws) and install the interface board [A] on the PCB plate [B] (2 screws, 1 connector). 19. Connect the duplex harness to the copier as follows: Black connector [C] to CN802 on the interface board White connector [D] to white 2P connector on the ac harness...
Page 56 31 March 1987 Pull out the fusing unit [A] and remove the 2 belts [B] off of the center exit roller. Peel off the panel cover [C] on the left side of the operation paneI. Set the duplex key top (copier accessory [D]) and stick on the duplex key cover (copier accessory [E]) as shown.
Page 57: Mini Sorter Installation
31 March 1987 MINI SORTER INSTALLATION ACCESSORY CHECK Check the quantity and condition of the acces- sories in the box according to the following list: 1. Knob Screw 2. Grounding Screw 3. Toothed Washer 4. New Equipment Condition Report 5. NECR Envelope (115V only) 6.
Page 58: Adapter Accessory Check
31 March 1987 SORTER ADAPTER ACCESSORY CHECK The following parts are required to install the sorter: Interface PCB Type B NOTE: Sorter adapter type D is required only does not include the du- when the system plex unit. Check the accessories in the Sorter Adapter Type D box according to the following list:...
Page 59: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE Turn off the main switch and unplug the power supply cord of the copier. Remove the receiving tray [A] and rear cover [B] of the copier (3 screws). Remove the five plastic caps [C] from the left cover.
Page 60 5. Install the interface board [A] on the PCB plate (2 screws, 1 connector). 6. Remove the sorter covers (2 screws each). 7. Mount the sorter on the copier. Insert the two mounting studs into the docking holes, and pass the harness through the access hole.
Page 61 31 March 1987 Connect the sorter ac harness [A] (Free red 2P connector). Connect the sorter dc harness [B] (CN804, free white 4P connector). Secure the sorter ground wire [C] (1 screw). Turn on DIP SW801-3 on the interface board [D]. Mount the sorter covers and copier rear cover.
Page 62: Midi Sorter Installation
31 March 1987 MIDI SORTER INSTALLATION ACCESSORY CHECK Check the quantity and condition of the acces- sories in the box according to the following list: Knob Screw Grounding Screw Washer - M4 (220/240V only) New Equipment Condition Report NECR Envelope (115V only) Multilanguage Decal (220/240V only) In addition to the above components, the box also contains two spacers, a collar, and a relay...
Page 63: Adapter Accessory Check
31 March 1987 SORTER ADAPTER ACCESSORY CHECK The following parts are required to install the sorter: Sorter Adapter Type D Interface PCB Type B NOTE: Sorter adapter type D is required only when the system does not include the du- plex unit.
Page 64: Installation Procedure
March 1987 INSTALLATION PROCEDURE 1. Turn off the main switch and unplug the power supply cord of the copier. 2. Remove the receiving tray [A] and rear cover [B] of the copier (3 screws). 3. a. Remove the five plastic caps [C] from the left cover.
Page 65 31 March 1987 4. Install the sorter adapter as follows: (Duplex unit not installed) Screw in the lower mounting studs [A]. Screw the M4 x 8 screws halfway into the mounting studs. Hook sorter adapter screws, and tighten the screws to fix the adapter.
Page 66 5. Install the interface board [A] on the PCB plate (2 screws, 1 connector). 6. Remove the sorter covers [B] (2 screws each). 7. Remove the shipping retainers [C] (2 screws each). 8. Mount the sorter on the copier. Insert the two mounting studs [D] into the docking holes [E], and pass the harness [F] through the access hole [G].
Page 67 31 March 1987 Connect the sorter ac harness [A] (Free red 2P connector). Connect the sorter dc harness [B] (CN804, free white 4P connector). Secure the sorter ground wire [C] (1 screw and washer). Turn on DIP SW801-2 on the interface board [D].
Page 68: Document Feeder Installation
DOCUMENT FEEDER INSTALLATION ACCESSORY CHECK Check the accessories in the box according to the following list: Installation procedure New Equipment Condition Report Envelope - NECR (115V only) Original exit guide Flip scale Flip scale spring Flathead shoulder screw Original feed table Original table cover 10.
Page 69: Installation Procedure
INSTALLATION PROCEDURE 1. Turn off the main switch. 2. Remove the following parts: Platen cover [A] Mounting stud (2 pcs) [B] Truss screw [C] Left scale (2 screws) [D] Rear cover (3 screws) [E] ADF docking hole cap (2 pcs) [F] Save the above parts for future use.
Page 70 Lower the PCB plate [A] (2 screws). Insert the mounting posts [B] into the DF mounting brackets [C]. Temporarily secure the mounting posts to the DF mounting brackets (4 screws). Remove the DF cover [D] (4 screws). Remove the shipping cushion from [E] be- tween the stopper solenoid [F] and the DF side plate [G].
Page 71 31 March 1987 Install the original feed [A] table on the right side of the belt unit [B] (4 screws with washers). (Be sure to engage the 2 hooks [C] of the original table with the docking holes [D] of the belt unit.) Install the original table cover under the orig- inal table [E] (4 screws).
Page 72 e) Adjust the height of rear side of the belt unit as follows: 1) Lift the upper part of the feed belt out of the way and measure the distance between the top of the access hole [ A ] i n t h e p r e s s u r e r o l l e r s u p p o r t bracket and the lower part of the feed belt at the front and rear left...
Page 73 31 March 1987 CAUTION: On the following step, avoid bending the fiber optics sharply; this will damage the fiber optics. 15. Pass the DF interface harness [A] through the harness hole [B] of the DF and the docking hole of [C] the copier. 16.
Page 74 31 March 1987 Raise and secure the copier PCB plate (2 screws). Install the interface board [A] (2 screws, 1 connector). (This is not necessary if a sorter or duplex unit has already been in- stalled on the system.) Connect the 3 DF connectors: a) Run the two fiber optic connectors [B] from behind the PCB plate [C], being careful not to damage them, and connect...
Page 75 3 1 M a r c h 1 9 8 7 23. Adjust the lead edge registration as fol- lows: a) Turn on the copier main switch and make a copy using the test chart in the platen mode with the flip scale. b) Keep this copy for reference and mark “PM”...
Page 76 31 March 1987 Replace all covers. Check the operation of the DF and copier system. Fill out the New Equipment Condition Report. 1-65...
Page 77: Accessory Check
31 March 1987 ARDF INSTALLATION ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to following list: Original Exit Guide Flathead screw M4 x 6 Flip Scale Flip Scale Spring Original Table Pan Head Screw M4 x 8 Original Table Cover Nylon Harness Bushing Harness Bracket...
Page 78 31 March 1987 Flathead Screw M4 x 8 Flathead Shoulder Screw M4 x 8 (for magnetic latch) Test Chart A4 NECR Envelope - NECR (115V Only) Multiple Language Decal (220/240V Only) ARDF Fixing Plate Pan Head Screw M5 x 8 1-67...
Page 79: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE 1. Remove all the external strips of tape [A]. copier, 2. Turn off the main switch of the and remove the following parts. Platen cover [B] Mounting studs (2) [C] Truss screw [D] Left scale (2 screws) [E] Rear cover (3 screws) [F] Rear upper cover [G] original...
Page 80 31 March 1987 5. Lower the PCB plate [A] (2 screws). 6. Insert the ARDF fixing plate [B] into the DF mounting plate (4 screws - M5 x 8). 7. Temporarily secure the two screws [C] (pan head screws with washer M4 x 8) to the holes [D] on the ARDF fixing plate, Then, secure it and install the ARDF.
Page 81 Install the original feed table [A] on the right side of the belt unit (4 pan head screws - M4 x 8). (Be sure to engage the 2 hooks [B] of the original table with the docking holes [C] of the belt unit.) Install the original table cover [D] under the original table (3 pan head screws - M4 x 8).
Page 82 14. Pass the fiber optics harness [A] from be- hind the PCB plate [B], being careful not to damage it. Connect the fiber optics adapter [C] to the fiber optics harness and connect the fiber optics harness to the interface board as follows: CN806 -- Brown CN807 -- Black 15.
Page 83 Set DIP SW 101-3 on the ARDF main board. Turn on the copier main switch and ad- just the lead edge registration as follows: a) Make a copy using the test chart in the platen mode with the flip scale. Front Side Original b) Keep this copy for reference and mark PM (Platen Mode) on its reverse side.
Page 84 Reverse Side Original f) Turn off the copier main switch and set DIP SW 101 as follows: ON: 101-3, -4 OFF: 101-1, -2 g) Turn on the copier main switch and set the copier test chart on the original table of the ARDF. Press switch 101 on the ARDF main board twice.
Page 85 31 March 1987 k) Continue to repeat steps ‘i)’ and ‘j)’ un- til you achieve the same registration as in step ‘b)’. Turn off the copier main switch and set DIP SW101 as follows: ON: 101-1, -3 OFF: 101-2, -4 Move the ARDF stoppers [A] to the ends as shown and tighten the allen screws.
Page 86: Color Unit Installation
31 March 1987 COLOR UNIT INSTALLATION ACCESSORY CHECK Check the quantity and the condition of the accessories in the box according to the fol- lowing list: Actuator -- Red Actuator -- Blue Actuator -- Green Screw -- M3 x 4 Color Decal Sheet drum conditioning is finished.
Page 87: Installation Procedure
31 March 1987 INSTALLATION PROCEDURE Install the appropriate color actuator [A] on the color development unit. Stick the appropriate decal [B] on the de- velopment unit handle. Separate the toner tank [C] from the de- velopment unit [D] (2 screws). Pour one bottle of color developer [E] into the development unit while turning the knob [F] counterclockwise to dis-...
Page 88 31 March 1987 Steps 5 through 16 should also be done when color developer is replaced. Remount the toner tank onto the develop- ment unit. Making sure that the color development unit is properly engaged with the unit guide rail of the copier, install the color development unit [A].
Page 89 31 March 1987 Lower the platen cover. After the warm up period is completed, press the Start key. After the machine stops, press the ap- propriate Number key according to the fol- lowing list: Red toner: 7 Green toner: 8 Blue toner: 9 Turn off the main switch and the DIP switch.
Page 90: Preparation For Transporting The Copier
31 March 1987 PREPARATION FOR TRANSPORTING THE COPIER SHORT HAUL TRANSPORTATION Before moving the copier from its place of in- stallation, be sure to prepare it for transporta- tion as follows: CAUTION: The copier may be seriously dam- aged if it is moved without proper preparation.
Page 91 31 March 1987 Remove the sorter to prevent damage to the bins. duplex receiving tray. Remove the Remove the cassettes. Remove the original table from the docu- ment feeder. LCT if it is installed in the Remove station. 3rd feed 1-80...
Page 92: Long Haul Transportation By Vehicle
31 March 1987 LONG HAUL TRANSPORTATION BY VEHICLE If the machine is to be transported by vehicle, steps after you have com- do the following short haul procedure. pleted the above developer from the develop- 1. Remove the ment unit. 2.
Page 93 Secure the following items with tape: T/S corona release lever to the drum stay knob Transport plate to the toner collec- tion bottle cover Toner shield glass 1st and 2nd feed guide plates Remove the LCT if it is installed in the 5th feed station.
Page 94 SECTION II...
Page 95: Service Tables
SERVICE TABLES PM Table ..............2-1 Service Program Mode Operation .
Page 96 31 March ’87 PM TABLE C: Clean R: Replace L: Lubricate A: Add I: Inspect ITEM 80K 160K 240K 320K NOTES OPTICS 1. Mirrors, lens, re- Alcohol or water (silicone flectors, toner cloth) shield glass 2. Exposure glass Alcohol or water 3.
Page 97 31 march ’87 C: Clean R: Replace L: Lubricate A: Add I: Inspect 80K 160K 240K 320K ITEM NOTES 12. Cassette bottom Alcohol or water plate pad 13. Paper feed sensor Blower brush AROUND DRUM 14. Corona wires Dry cloth 15.
Page 98 31 March ’87 C: Clean R: Replace L: Lubricate A: Add I: Inspect 160K 240K 320K NOTES ITEM CLEANING UNIT Dust with setting powder 22. Cleaning blade 23. Cleaning seal Replace if necessary Dust with setting powder 24. Cleaning brush 25.
Page 99 31 march ’87 C: Clean R: Replace L: Lubricate A: Add I: Inspect ITEM 80K 160K 240K 320K NOTES FUSING UNIT 36. Hot roller 37. Pressure roller If necessary 38. Stripper pawls Replace if necessary 39. Oil supply pad Prime with silicone oil 40.
Page 100 31 March ’87 C: Clean R: Replace L: Lubricate A: Add I: Inspect ITEM 160K 240K 320K NOTES DUPLEX UNIT 51. Duplex spring clutch Mobil Temp 78 52. Paper feed roller 53. Friction pad 54. O-ring 55. Positioning roller Dry cloth DOCUMENT FEEDER 56.
Page 101: Service Program Mode Operation
31 march ’87 SERVICE PROGRAM MODE OPERATION The service program mode is used to (1) check electrical data and (2) change modes or adjustment values. The factory settings are stored in ROM; other settings are stored in permanent (battery maintained) RAM. Data Check Mode Remove the DIP switch cover on the operation panel and turn on DIP SW 201-8.
Page 102: Data Change Mode
2. Data Change Mode 1. Follow steps 1-3 of the preceding procedure. 2. Factory setting values or mode will be displayed in the Magnification indicator (three- digit indicator). (If the data values are not to be changed, turn off DIP SW 201-8.) 3.
Page 103: Service Program Mode Table
31 march ’87 3. Service Program Mode Table Mode No. Function Data Factory Comments Setting 5 Exposure Lamp Free run with expo- OFF Free Run sure lamp OFF 6 Jam Detection Copies are made The total counter advances while without jam detec- copying.
Page 104 31 March ’87 Mode No. Function Data Factory Comments Setting 10 Drum Condi- Used to condition a Enter 10 via the tioning new drum. number keys. 100 will appear in the copy counter. Press Start to activate. For 50 copies, lamp is on.
Page 105 31 march ’87 Mode No. Function Data Factory Comments Setting 15 Auto Reset Selects auto reset 0: 1 min. Time of 1 or 3 minutes. 1: 3 min. 2: None 16 Count Up/Down Selects count up 0: UP or count down. 1: DOWN 17 Auto Cassette Selects auto-...
Page 106 31 March ’87 Mode No. Function Data Factory Comments Setting 21 APS Priority Selects APS or manual 0: APS 1: Manual 22 Auto Mode Sets the auto-reset 0: 4 s Timer starts from Reset time. 1: 60 s original feed out. Enables originals of 0: Normal 23 Free Size...
Page 107 31 march ’87 Comments Data Factory Function Mode No. Setting 0: 30% Determines how much 31 Toner Supply 1: 15% toner is supplied in Amount (Detect 2: 45% detect mode. Mode) 3: 60% 0: 7% Determines how much 32 Toner Supply 1: 3.5% toner is supplied in Amount (Fixed...
Page 108 31 March ’87 Mode No. Function Factory Comments Data Setting 36 Margin Selects the preset 0: 5 mm Adjustment margin adjustment 1: 10 mm value. 2: 15 mm 37 Lead Edge Sep- Sets the Iength of 0: 10 mm Use when separation aration Corona time that the lead 1: 15 mm...
Page 109 31 march ’87 Mode No. Function Data Factory Comments Setting 0.2% per step 43 Vertical Adjusts magnification 0 - 15 +1.4% to -1.6% Magnification in the paper travel Adjustment direction. 44 Horizontal Adjusts magnification 0 - 15 0.2% per step +1.4% to -1.6% Magnification perpendicular to the...
Page 110 31 March ’87 Comments Data Factory Function Mode No. Setting Displays exposure 51 Exposure Lamp Voltage Check lamp voltage. 52 Fusing Temper- Displays the fusing temperature. ature Displays the drum 53 Drum Tempera- temperature. ture Adjust Vsg with VR 54 Vsg Adjustment Turns on ID sensor on the ID sensor board LED.
Page 111 31 march ’87 Comments Data Factory Function Mode No. Setting Machine starts free Checks ADS Voltage 57 ADS Voltage run. for non-standard (Non-standard Originals. Press Original) Start key to turn on. Press C/S to stop. Machine starts free Adjusts the APS 58 APS Sensor run.
Page 112 31 March ’87 Factory Comments Function Data Mode No. Setting Use this mode to 60 Toner Density After the Start key bring a Iow toner is pressed, the Recovery condition back to toner supply clutch normal. Use only turns on and free run with black toner.
Page 113 31 march ’87 Mode No. Function Data Factory Comments Setting 74 Door Open Sets the copier to 0: OFF Not effective for the front door. Location show the locations 1: ON Indicator of open doors using the Jam indicator. 0: 620 620 V = normal 75 ID Sensor Sets the bias volt-...
Page 114 31 March ’87 Mode No. Data Factory Comments Function Setting 79 Maximum Repro- Sets the maximum 0: 155% duction Ratio reproduction ratio. 1: 200% For PB machines, 0 is 86 PM Counter Turns on the PM 0: OFF counter. 1: ON ON and 1 is OFF.
Page 115 31 march ’87 Factory Comments Mode No. Function Data Setting User counters count 91 User Code Displays the contents from 0 to 999999 Counter Check of each user counter. (endless count). Use + and - keys to select user code (lower two digits of user code displayed in copy counter).
Page 116 31 March ’87 Mode No. Function Data Factory Comments Setting 93 Maximum Copy Limits the maximum The indicator blinks Quantity copy quantity that and the limit quan- can be entered. tity is displayed. If you enter 0, the max is 999. Otherwise, max is number entered.
Page 117 31 march ’87 Comments Data Factory Function Mode No. Setting Time in hours. Displays the total 100 Main Motor (accumulated) time ON Time that the main motor has operated. The first three digits Displays the total 101 Total Copies are shown in the Mag- number of copies.
Page 118 31 March ’87 Function Data Factory Comments Mode No. Setting 103 DF Copies Displays the total The first three digits are shown in the Mag- number of copies made using the DF. nification indicator. Press “.” to display the second 3 digits. 104 Sort Copies Displays the total The first three digits...
Page 119 31 march ’87 Comments Function Mode No. D a t a The first three digits 108 A3/11 x 17 Displays the total are shown in the Mag- number of A3 or Copies nification indicator. 11 x 17 copies. Press “.” to display the second 3 digits.
Page 120 31 March ’87 Mode No. Function Data Factory Comments Setting 114 Originals Displays the total The first three digits Copied number of originals are shown in the Mag- copied. nification indicator. Press “.” to display the second 3 digits. The first three digits 115 Originals Displays the total Copied Using...
Page 121 31 march ’87 Comments Data Factory Mode No. Function Setting The first three digits Displays the total 122 Service Calls are shown in the Mag- for Exposure number of “Exposure” nification indicator. service calls. Press “.” to display the second 3 digits. The first three digits Displays the total 123 Service Calls...
Page 122 31 March ’87 Mode No. Function Data Factory Comments Setting 125 Service Calls Displays the total The first three digits for Interface number of “Interface are shown in the Mag- Communication Communication” service nification indicator. calls. Press “.” to display the second 3 digits.
Page 123 31 march ’87 Comments Data Factory Function Mode No. Setting The first three digits Displays the total 134 Duplex Jams are shown in the Mag- number of jams in the nification indicator. duplex area. Press “.” to display the second 3 digits. The first three digits Displays the total 136 Exit Jams...
Page 124 31 March ’87 Factory Comments Mode No. Function Data Setting The first three digits 139 DF Jams Displays the total are shown in the Mag- number of DF jams. nification indicator. Press “.” to display the second 3 digits. 2-29...
Page 125: Input Check Table
31 march ’87 Input Check Table Item Normal Mode Registration Sensor Exit Sensor Relay Roller Sensor Relay Roller Sensor Relay Roller Sensor Duplex Exit Sensor Duplex Tray Sensor Sorter Inlet Sensor Sorter Bin Sensor Sorter Home Position Sensor Sorter Cover Switch Toner End Sensor (Color) Key Counter Noise Prevention Switch 0 Charge Corona Wire Cleaner Sensor 0...
Page 126: User Code
31 March ’87 USER CODES There are 20 user codes as follows: 1101 2111 2212 1202 1303 2313 1404 2414 1505 2515 1606 2616 2717 1707 2818 1808 2919 1909 3020 2010 2-31...
Page 127: Service Remarks
31 march ’87 SERVICE REMARKS General Caution: Keep hands away from mechanical drive components when the copier is warming up. This is to avoid possible injury when the copier starts idling at the end of warm up. NOTE: The following two items are the only service remarks that are unique to this copier. For other service remarks, refer to the base machine’s manual (F9 manual).
Page 128: Replacement And Adjustment
SECTION Ill REPLACEMENT AND ADJUSTMENT...
Page 129 III. REPLACEMENT AND ADJUSTMENT...
Page 130: Optics
31 March ’87 OPTICS FIBER OPTICS CABLE REPLACEMENT Remove the front cover [A] (1 knob screw) and pull the fusing unit [B] about halfway out. Remove front inner cover screws). Remove the power relay bracket [D] (1 screw). Disconnect the exposure lamp harness [E] (2p white connector).
Page 131 31 March ’87 Remove the front terminal cover [A] (1 screw). Unhook the fiber optics cable [B] from the reflector cover [C] and remove the reflector cover (2 screws). Remove the leads to the exposure lamp terminals [D]. Remove the auto ID sensor [E] and length sensor [F] (1 screw).
Page 132 31 March ’87 Remove the copier rear cover (3 screws). Using a small screwdriver [A], disconnect the fiber optic cables from CN109 [B] on the main board and CN407/408 [C,D] on the optics board. NOTE: Be careful not to damage the ends of the cables.
Page 133: Auto Paper Size Sensor
31 March ’87 2. AUTO PAPER SIZE SENSOR ADJUSTMENT ADJUSTMENT STANDARD: +3 ± 0.1 V Turn off the main switch. Remove the rear cover (3 screws). Remove the DIP switch cover [A] on the left side of the operation panel (1 screw) and turn on DIP SW 201-8.
Page 134: Length Sensing Adjustment
31 March ’87 3. LENGTH SENSING ADJUSTMENT Turn off the main switch. Remove the DIP switch cover [A] on the left side of the operation panel (1 screw) and turn on DIP SW 201-8. Place the A3 test chart on the exposure glass.
Page 135: Development And Toner Supply
31 March ’87 DEVELOPMENT AND TONER SUPPLY 1. IMAGE DENSITY SENSOR REMOVAL 1. Open the front cover. 2. Remove the development unit [A]. 3. Slide out the image density senso 4. Clean or replace the sensor.
Page 136: Image Density Check And Adjustment
31 March ’87 2. IMAGE DENSITY SENSOR CHECK AND ADJUSTMENT ID sensor adjustment is required in the following cases: • When the ID sensor board is replaced. • When the main board is replaced. • When the drum has been replaced and Vsg — is not within specifications.
Page 137 31 March ’87 4. Remove the DIP switch cover [A], and turn on DIP SW 201-8. 5. Turn on the main switch; then, press “5”, “4”, and “#” in that order. Vsg is displayed in the Magnification indica- tor for ten seconds. 6.
Page 138: Toner Supply Clutch Disassembly
31 March ’87 3. TONER SUPPLY CLUTCH DISASSEMBLY Remove the rear cover (3 screws). Lower the PCB plate (2 screws). Disconnect the harness [A] of the bias power pack (10p connector) and remove the bias power pack bracket [B] (2 screws and 1 connector).
Page 139 8. Disassemble the toner supply clutch. 9. Clean the clutch hub [A], spring [B], and gear [C]. Then, lightly grease the spring with Mobil Temp 78. NOTE: • When reassembling, make sure that the chamfered end [D] of the clutch sleeve is to the outside.
Page 140: Cleaning
CLEANING 1. CLEANING UNIT REMOVAL 1. Raise the development lock lever and pull out the development unit. Place the unit on a clean sheet of paper. 2. Swing the toner collection bottle cover [A] to the left (1 screw) and unplug the toner overflow sensor connector [B].
Page 141: Pick-Off Pawl Replacement
31 March ’87 2. PICK-OFF PAWL REPLACEMENT 1. Remove the pick-off guide plates [A] (1 screw each). 2. Remove the pawl shaft pin [B] from the pawl shaft [C]. 3. Push the pawl shaft to the rear and slide off the cam holder [D] from the front side plate.
Page 142 31 March ’87 9. Assemble the pawl shaft assembly and slide it into the cleaning unit until the shaft touches the rear side plate. NOTE: • When installing the cam holder and the cam rider, align X and Y as shown in the figure.
Page 143: Bias Roller Replacement
31 March ’87 3. BIAS ROLLER REPLACEMENT Remove the bottle joint seal [A] and the to- ner collection coil cover [B] (1 screw). Remove the bushing [C] of the cleaning bias roller (1 E-ring). Remove the cleaning unit drive gear [D] (1 Allen screw).
Page 144: Bias Roller Blade Replacement
31 March ’87 4. BIAS ROLLER BLADE REPLACEMENT 1. Remove the spring plate [A] (1 screw). 2. Remove the cleaning bias blade [B] (1 screw). Take care not to damage the pick-off pawls. 3-15...
Page 145: Pre-Quenching
31 March ’87 PRE-QUENCHING 1. PRE-QUENCHING CORONA UNIT REPLACEMENT 1. Open the copier’s front cover [A]. 2. Remove the charge corona cover [B] (1 screw). 3. Unplug the charge corona connectors [C] and pull out the charge corona unit [D]. 4.
Page 146: Paper Feed
31 March ’87 PAPER FEED 1. FEED ROLLER/FRICTION PAD GAP ADJUSTMENT This adjustment is required when multifeeding occurs or paper fails to feed and after replacing the friction pad. ADJUSTMENT STANDARD: 215 ± 15 grams Remove screw from bracket. 2. Loosen the screw [B] and the screw [C] of the pad bracket.
Page 147: Registration Clutch Adjustment
31 March ’87 2. REGISTRATION CLUTCH ADJUSTMENT ADJUSTMENT STANDARD: 0.2 mm (0.008”) Remove the rear cover (3 screws). Take the adjusting collar [A] off the relay roller shaft [B] (1 Allen screw). Loosen the screw in the lock collar [C] on the clutch to be adjusted (1 Allen screw).
Page 148: Checking Hot Roller Temperature
1. CHECKING HOT ROLLER TEMPERATURE Turn off the main switch. Remove the DIP switch cover [A] on the left side of the operation panel (1 screw). Turn on DIP SW 201-8. Turn on the main switch. Press “5”, “2”, and “#” in that order. The hot roller temperature is displayed in the Magnification Ratio indicator.
Page 149: Changing Hot Roller Temperature
31 March ’87 2. CHANGING HOT ROLLER TEMPERATURE 1. Turn off the main switch. 2. Remove the DIP switch cover [A] and turn on DIP SW 201-8. 3. Turn on the main switch. 4. Press “4”, “9”, and “#” in that order. Then press “0”...
Page 150: Fusing Pressure Adjustment
31 March ’87 3. FUSING PRESSURE ADJUSTMENT Pressure adjustment is required when unfused copy or paper creasing occurs. Ensure that the pressure is even on both sides. 1. Remove the fusing unit. Remove fusing unit cover screws). 3. Open the fusing exit assembly [B]. 4.
Page 151: Entrance Guide Height Adjustment
31 March ’87 4. ENTRANCE GUIDE HEIGHT ADJUSTMENT 1. Remove the fusing unit. 2. Move the knob [A] to the front to raise fusing guide plate [B]. Move the knob to the rear to lower fusing guide plate. (The movement range is 1 mm.) •...
Page 152: Copy Image
31 March ’87 COPY IMAGE 1. LIGHT INTENSITY ADJUSTMENT This adjustment should be done when the rest time compensation of the bias voltage is 0V. Auto ID sensor adjustment must be done after light intensity adjustment. ADJUSTMENT STANDARD: Level 2 of the gray scale on the OS-A3 chart should be slightly visi- ble on the copy when the 4th level of the den- sity control is selected.
Page 153 31 March ’87 Turn on the main switch and wait for the machine to warm up. Set the image density level at the 4th posi- tion and make 6 test copies of the OS-A3 test chart. Confirm that the second level of the gray scale is slightly visible on the 6th copy.
Page 154 6. Check the lamp voltage as follows: a) Turn the main switch off. b) Turn on DIP SW 201-8 on the left side of the operation panel. c) Turn on the main switch. d) Press 5, 1, and # in that order. e) Check the lamp voltage, displayed in the Magnification Ratio indicator, at ID level 4.
Page 155: Auto Id Sensor Adjustment
31 March ’87 2. AUTO ID SENSOR ADJUSTMENT ADJUSTMENT STANDARD: +3 ± 0.06 volts 1. Perform the lamp intensity adjustment be- fore performing the auto ID sensor adjust- ment. 2. Remove the rear cover (3 screws). 3. Turn off the main switch. 4.
Page 156 31 March ’87 Press the Start key, the press and hold the “0” key. Adjust the Auto ID sensor by turning VR on the main board. (Turn clockwise increase [H]. Turn counterclockwise decrease [L].) Press the C/S key to stop the copier. Turn off the main switch and DIP SW 201-8.
Page 157: Horizontal Magnification Adjustment
3. HORIZONTAL MAGNIFICATION ADJUSTMENT ADJUSTMENT STANDARD: ± 0.5% (Full Size) Turn off the main switch. Remove the DIP switch cover [A] on the left side of the operation panel (1 screw) and turn on DIP SW 201-8. Turn on the main switch and place a sheet of A3 paper on the original glass.
Page 158: Vertical Magnification Adjustment
31 March ’87 4. VERTICAL MAGNIFICATION ADJUSTMENT ADJUSTMENT STANDARD: ± 1% Turn off the main switch. Remove the DIP switch cover [A] on the left side of the operation panel (1 screw) and turn on DIP SW 201-8. Turn on the main switch. Press “4”, “3”, and “#”...
Page 159: Lead Edge Registration Adjustment
5. LEAD EDGE REGISTRATION ADJUSTMENT “L-10”: 0 ± 2 mm ADJUSTMENT STANDARD (0 ± 0.08”) 1. Place a 150 mm scale [A] on the exposure glass [B], aligning it with the left scale [C]. 2. Make 3 copies. 3. Turn off the main switch. 4.
Page 160 7. Adjust the registration by entering a registration factor using the number keys. The registration factor can take values from 0 to 15 as follows: - <------------------------------ > + 1 mm per step “8” is the factory setting. Press the C/S key if you need to correct an entry.
Page 161: Lead Edge Erase Margin Adjustment
31 March ’87 6. LEAD EDGE ERASE MARGIN ADJUSTMENT ADJUSTMENT STANDARD: M = 3.5 ± 2.5 mm This adjustment should be done after lead edge registration adjustment. Place a 150 mm scale [A] on the exposure glass [B], aligning it with the left scale [C]. Make 3 copies.
Page 162 31 March ’87 7. Adjust the lead edge erase margin by enter- ing a margin factor using the number keys. The erase margin factor can take values from 0 to 15 as follows: - <------------------------------ > + 1 mm per step “8”...
Page 163: Corona
31 March ’87 CORONA 1. CHARGE CORONA WIRE REPLACEMENT Remove the charge corona cover [A] (1 screw). Unplug the charge corona connectors [B] and take out the charge corona unit [C]. Remove the front [D] and rear [E] endblock covers. Remove the wire cleaner [F] (1 screw}.
Page 164 31 March ’87 Unhook the spring [A] and take off the old corona wire [B]. Clean the endblocks, endblock covers and the corona unit casing with a blower brush and dry cloth. Hook the corona wire onto the front anchor post.
Page 165: Charge Cleaner Drive Wire Replacement
31 March ’87 2. CHARGE CLEANER DRIVE WIRE REPLACEMENT Remove the corona (Refer to wires. “Charge Corona Wire Replacement”.) Remove the drive wire tension springs [A], drive gear [B], and the old drive wire [C]. Wrap the new wire around the drive pulley one and one-half times [D].
Page 166: Pre-Quenching Corona Wire Replacement
3. PRE-QUENCHING CORONA WIRE REPLACEMENT 1. Remove the pre-quenching corona unit. (Refer to “Pre-Quenching Corona Unit Replacement”.) 2. Remove the rear endblock cover [A]. 3. Remove the front endblock cover [B] and take the old corona wire [C] off the front spring [D].
Page 167: Drum Current Adjustment
31 March ’87 DRUM CURRENT ADJUSTMENT NOTE: The drum current varies with environmen- tal conditions such as humidity and atmo- spheric pressure. The drum current should only be checked and adjusted when the copy image is out of specifica- tion because each corona unit adjusted for a range of environments in...
Page 168: Preparation
31 March ’87 I. PREPARATION Turn off the main switch and remove the following parts: Development unit Charge corona unit cover (1 screw) and charge corona unit Quenching corona unit Drum stay (1 screw and 1 knob screw) Toner collection bottle (1 screw) Cleaning unit Drum flange Drum --...
Page 169 31 March ’87 Plug switching board into either CN106 or CN112 of the main board [C] as shown. Two switching boards are required only when adjusting the photo mode corona current, lead edge separation current, or reverse side transfer current. 6.
Page 170 31 March ’87 Il. CHARGE CORONA OPTIMUM ADJUSTING VALUE: Normal: DC +66 ± 1 µA Photo Mode: DC +55 ± 1 µA Slide the drum shoe [A] to its rear limit as shown (position X on next page). Position the drum shoe so that the axis of the current sensing plate is aligned with the charge corona wire as shown.
Page 171 31 March ’87 7. Turn off the main switch, move the drum shoe to the front as shown (position “Y”), and repeat steps 4 to 6. 8. The difference between front and rear should not be more than 0.2 µA. If the readings differ, correct them using the front corona wire height adjusting screw.
Page 172 31 March ’87 10. Turn on the main switch and adjust the charge corona current by turning C1 [A] on the charge corona power pack [B]. 11. Turn off the main switch. 3-43...
Page 173: Transfer Corona
31 March ’87 Ill. TRANSFER CORONA OPTIMUM ADJUSTING VALUE: T: DC +20 ± 1 µA T1: DC +20 ± 1 µA Reinstall the T/S corona unit and the cleaning unit [A], then position the drum shoe [B] at the center of the shaft so that the axis of the current sensing plate is aligned with the transfer corona wire as shown.
Page 174 31 March ’87 Turn on the main switch and adjust the transfer corona current by turning T on the T/S power pack [A]. (Wait 30 seconds for the corona current to stabilize.) Turn off the main switch. Plug the switching board into CN112 and turn on switch 3.
Page 175: Separation Corona
31 March ’87 IV. SEPARATION CORONA OPTIMUM ADJUSTING VALUES: AC 47 ± 1 µA (normal) DC 1.7 ± 1.0 µA (normal) DC -11 ± 1.0 µA (leading edge) NOTE: There is no adjustment for leading edge ac current. Reinstall the T/S corona unit [A] and the cleaning unit [B].
Page 176 31 March ’87 5. Normal: Plug the switching board into CN106 and turn on SW4. Leading Edge: Plug the switching boards into CN106 and CN112 and then turn on SW4 of both boards. 6. Lower the PCB plate (2 screws). 7.
Page 177: Pre-Cleaning Corona
31 March ’87 V. PRE-CLEANING CORONA OPTIMUM ADJUSTING VALUES: AC 58 ± 1.0 µA DC -25 ± 1.0 µA Reinstall the cleaning unit [A]. Position the drum shoe [B] at the center of the shaft so that the axis of the current sensing plate aligned with...
Page 178 31 March ’87 Turn on the main switch and adjust the pre- cleaning dc current by turning PCC-DC o n the power pack [A]. (Wait 30 seconds for the current to stabilize.) Turn off the main switch and select the dc 200 µA range of the digital multimeter.
Page 179: Pre-Quenching Corona
31 March ’87 VI. PRE-QUENCHING CORONA Optimum Adjusting Value: DC +25 ± 1.0 µA Position the drum shoe at the center of the shaft that axis current sensing plate is aligned with the quenching corona wire. Reinstall the drum stay (1 screw and 1 knob), the cleaning unit, and the quenching corona unit.
Page 180: Large Capacity Tray
31 March ’87 LARGE CAPACITY TRAY 1. TRAY WIRE REPLACEMENT - Front Wire - 1. Unplug the tray power cord; then, remove the front cover and the nylon clamp holding the operation board harness (1 screw). - Rear Wire - 1.
Page 181 31 March ’87 - Common Procedure for Front and Rear Wire - NOTE: The front and rear wires are run in opposite directions. Loosen the wire tensioner [A] (1 screw). Insert the bead [B] (unmarked) into the slot of the drive pulley [C]. Loop the wire around the drive pulley, as shown (one and a half turns).
Page 182: Tray Down Sensor And Positioning Switch Replacement
2. TRAY DOWN SENSOR AND POSITIONING SWITCH REPLACEMENT 1. Open the side cover. 2. Remove the top cover [A] and rear cover [B] (5 screws). 3. Remove the sensor bracket [C] (2 screws). (There is no need to disconnect the sensor connector.) 4.
Page 183 31 March ’87 7. Raise the lift rods [A]. 8. Remove the front inner cover [B] (1 short and 1 long screw). 9. Replace the tray down sensor [C] (1 screw and 1 connector). 10. Rotate the paper size dial to a smaller size, such as A4R, and remove the positioning switch bracket [D] (1 screw).
Page 184: Paper Size Sensor Replacement
3. PAPER SIZE SENSOR REPLACEMENT 1. Perform steps 1 to 8 of the tray down sensor and positioning switch replacement procedure (preceding procedure). 2. Remove the front guide post [A] (1 screw and 1 hook). 3. Remove the paper size sensor bracket [B] (1 screw).
Page 185: Side Registration Adjustment
31 March ’87 4. SIDE REGISTRATION ADJUSTMENT 3-56...
Page 186 31 March ’87 Rotate the paper size dial to A4. D n o t move the paper size dial again while perform- ing this adjustment. Raise the tray bottom plate [A]. Turn off the main switch. Remove front inner cover screws).
Page 187: Duplex Unit
31 March ’87 DUPLEX UNIT 1. POSITIONING ROLLER AND DRIVE BELT REPLACEMENT NOTE: Remove the sorter if installed. Remove the snap ring [A] and slide off the sponge positioning roller [B]. Remove the duplex front [C] and rear [D] covers (5 screws). Remove the adjusting plate bracket [E] and the tray cover holder [F] (2 screws).
Page 188: Positioning Roller Pressure Adjustment
2. POSITIONING ROLLER PRESSURE ADJUSTMENT NOTE: Positioning roller pressure adjustment may be required for paper that does not have standard thickness. Remove the duplex front cover [A]. Adjust the positioning roller pressure by moving the adjusting plate [B]. For thin paper decrease the pressure. For thick paper increase the pressure.
Page 189: Jogger Home Position Adjustment
31 March ’87 3. JOGGER HOME POSITION ADJUSTMENT Turn off the main switch. Connect the sensor checker (part number 52069600) to the jogger home position sensor [A]. Connect the red wire to the +5V test pin (TP105) and the black wire to the ground test pin (TP102) on the main board.
Page 190: Midi Sorter
MIDI SORTER 1. BIN DRIVE BELT REPLACEMENT When the duplex unit is not installed, it is not necessary to perform steps 2 to 4. Note the orientation of the flat surfaces of each pulley shaft. Remove the sorter front [A] and rear [B] covers (2 screws each).
Page 191 31 March ’87 6. Remove the tension spring [A]. 7. Remove the screws from the tension plate [B]. When mounting the new belt, position the drive shaft bin pulleys [C] so that the flat surface of each pulley shaft is oriented the same as it was prior to removing the belt.
Page 192: Bin Drive Motor Replacement
2. BIN DRIVE MOTOR REPLACEMENT Remove the drive belt. (See the preceding procedure.) Disconnect the 3p connector [A] from the sorter control board. Remove the helical wheel cover [B] (1 screw). Disconnect the 2p connectors [C] from the motor capacitor [D] and the connectors [E] from the overrun switch [F].
Page 193: Bin Replacement
31 March ’87 3. BIN REPLACEMENT When reinstalling the bins, first remove the drive belt. Remove the front and the rear covers (2 screws each). Remove the helical wheel cover [A] (1 screw). Slightly move both helical wheels [B] away from the sorter after removing the 2 helical wheel bracket [C] fixing screws.
Page 194: Exit Roller Drive Motor Replacement
4. EXIT ROLLER DRIVE MOTOR REPLACEMENT 1. Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Re- placement”.) 2. Remove the sorter front cover (2 screws). 3. Remove the roller drive belt [A]. 4.
Page 195 31 March ’87 5. LOWER EXIT ROLLER UNIT REPLACEMENT AND EXIT SENSOR REPLACEMENT 1. Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Re- placement”.) 2. Open the upper safety cover [A] of the sorter and pull the upper exit roller unit [B] up out of the guide rails as shown.
Page 196 4. Remove the round belt [A]. 5. Remove the lower exit roller unit [B] from the sorter (4 screws). 6. Remove the exit sensor [C] as shown (1 screw). 3-67...
Page 197: Document Feeder Ardf
DOCUMENT FEEDER 1. DF BELT DRIVE MOTOR SPEED ADJUSTMENT NOTE: This adjustment should be done when the DF main board is replaced. ADJUSTMENT STANDARD: 2,600 ± 30 rpm Turn off the main switch. Remove the DF cover (4 screws, 2 collars) Lower the DF unit.
Page 198 31 March ’87 : Motor speed = 2,612 rpm XAMPLE When SW 101 is not pressed, “26” is dis- played. When SW 101 is pressed, “12” is displayed. 7. Adjust the motor speed to 2,600 ± 30 rpm by turning VR103 on the DF main board. 8.
Page 199 31 March ’87 2. DF REGISTRATION 1. Turn on the copier main switch and adjust the lead edge registration as follows: Front Side Original Make a copy using the test chart in the platen mode with the flip scale. Keep this copy for reference and mark PM (Platen Mode) on its reverse side.
Page 200 31 March ’87 Reverse Side Original f) Turn off the copier main switch and set DIP SW 101 as follows: ON: 101-3, -4 OFF: 101-1, -2 g) Turn on the copier main switch and set the copier test chart on the original table of the ARDF.
Page 201 31 March ’87 k) Continue to repeat steps ‘i)’ and ‘j)’ until you achieve the same registration as in step ‘b)’. 2. Turn off the copier main switch and set DIP SW101 as follows: ON: 101-1, -3 OFF: 101-2, -4...
Page 202: Electrical Data
SECTION IV ELECTRICAL DATA...
Page 203 IV. ELECTRICAL DATA Water Proof Point to Point Wiring Diagram — Copier Connector Layout Point to Pointg Wiring Diagram — Option Electrical Component Adjustment Table Service Table...
Page 204 RICOH FT5560 (A008) PARTS CATALOG RICOH COMPANY, LTD. First Edition April 1987...
Page 205 PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of this parts on this machine. INDEX to PARTS CATALOG Copier (A008) Expansion Unit (A008) ......32 Exterior (A008) .
Page 206: Exterior (A008)
1. EXTERIOR (A008) April 1,’87...
Page 207 1. EXTERIOR (A008) Q’ty Per Index Index Q’ty Per Description Parts No. Parts No. Description Assembly Assembly A008 8610 Installation Procedure - English 5215 2693 Plate A008 8615 Installation Procedure - 5 Language A008 2698 Manual Feed Table A008 8600 Operating Instructions - English 5215 2691 Brake...
Page 208 April 1,’87 Q’ty Per Index Parts No. Description Assembly AG04 0001 Operating Instruction Holder A008 1336 Operation Panel Bracket - Center A008 8999 Editing Sheet - LT/LDG A008 8998 Editing Sheet - A3/A4 A008 3883 Harness Cover 0802 5085 Tapping Screw - M4 x 8 0802 5094 Tapping Truss Head Screw - M4 x 8 0314 0080W...
Page 209: Operation Panel (A008)
2. OPERATION PANEL (A008) April 1,’87...
Page 210 2. OPERATION PANEL (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Operation Panel Ass’y - LT/LDG A008 1460 A008 5630 Key Top - 0 Operation Panel Ass’y - A3/A4 A008 1470 A008 5658 Key Top - Point A008 5612...
Page 211: Platen Cover And Cassette (A008)
3. PLATEN COVER AND CASSETTE (A008) April 1,’87...
Page 212 3. PLATEN COVER AND CASSETTE (A008) Index Q’ty Per Q’ty Per Index Description Parts No. Parts No. Description Assembly Assembly AC00 1007 Platen Cover Ass’y 5205 2962 Actuator - A4R AG02 1001 Original Holder 5205 2963 Actuator - A5R 5211 2800 Rear Platen Cover 5205 2964 Actuator - A4...
Page 213 Q’ty Per Index Parts No. Description Assembly 0964 4010W Philips Screw with Flat Washer - M4 x 10 0315 0080W Philips Pan Head Screw - M5 x 8 0413 0202W Tapping Screw - M3 x 20 0414 0102B Tapping Screw - M4 x 10 0805 0083 Retaining Ring - M4...
Page 214: St And 2Nd Paper Feed (A008)
4. 1ST AND 2ND PAPER FEED (A008) April 1,’87...
Page 215 4. 1ST AND 2ND PAPER FEED (A008) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5215 3203 Seal - 1 x 10 x 60 mm 5215 3481 Sensor Bracket 5215 3204 Seal - 4 x 10 x 370 mm 5215 5453 Toner End Harness 5215 3201...
Page 216 April 1,’87 Q’ty Per Index Description Parts No. Assembly Upper Arm A008 2578 Sensor Cover 5215 3482 Relay Harness AZ40 0002 AA00 1051 Decal - Middle Guide Philips Pan Head Screw - M4 x 12 0314 0120W Tapping Screw - M4 x 8 0434 0080W Tapping Screw - M4 x 6 0434 0060W...
Page 217: Registration (A008)
5. REGISTRATION (A008) April 1,’87...
Page 218 5. REGISTRATION (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5205 5313 Registration Clutch 5215 2672 Bushing 5205 2697 Bushing - Upper Registration Roller AA06 3035 Spring - Registration Roller 5215 5228 Regist Sensor Board AX50 0008 Pre-Transfer Lamp 430V/1.3W...
Page 219: Drum (A008)
6. DRUM (A008) April 1,’87...
Page 220 6. DRUM (A008) Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly AD02 3008 Casing - Charge Corona A008 2262 AD02 2012 Rear Endblock - Charge Corona 5215 2125 T & S Corona Rail 5442 2110 Plug - Corona Unit 5215 5370 Drum Heater - 8W...
Page 221 April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 5321 Motor - DC 5V/1.3W 0725 0100E Retaining Ring C - M10 A008 2095 Slider Drive Wire 0314 0080M Philips Pan Head Screw - M4 x 8 AA06 0045 Spring - Tension Cleaner 0314 0060W...
Page 222: Transport (A008)
7. TRANSPORT (A008) April 1,’87...
Page 223 7. TRANSPORT (A008) April 1,’87 Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 2060 Duct Inlet 5215 3877 Plate A008 2068 Fan Casing 5215 3257 Seal 5442 2143 Fan - Main Corona 5215 1136 Seal - 12 x 65 x 2 mm Rubber Pad AX02 0027...
Page 224: Fusing Ll (A008)
8. FUSING I (A008) April 1,’87...
Page 225 8. FUSING I (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 4172 A008 4008 Fusing Unit - 115V Fusing Unit Cover A008 4009 Fusing Unit - 220V 5442 4421 Decal - Small 5447 4241 Tube Clamp 5209 4126...
Page 226 April 1,’87 Index Q’ty Per Parts No. Description Assembly 5215 4168 Fusing Mounting Bracket 0434 0080W Tapping Screw - M4 x 8 0434 0060W Tapping Screw - M4 x 6 0950 3005M Philips Screw with Lock Washer - M3 x 5 Philips Pan Head Screw - M3 x 6 0313 0060W 0314 0100W...
Page 227 9. FUSING II (A008) April 1,’87...
Page 228 9. FUSING II (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5215 4497 0434 0080W Tapping Screw - M4 x 8 Exit Antistatic Brush A008 4482 Upper Exit Guide 0314 0100W Philips Pan Head Screw - M4 x 10 5442 4500 Cover - Exit Ass’y...
Page 229: Development (A008)
10. DEVELOPMENT (A008) April 1,’87...
Page 230 10. DEVELOPMENT (A008) Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5447 3236 Gear - 23T AD00 1006 Development Unit 5215 3191 Entrance Seal Ass’y 5215 3321 Gear - 56T 5215 3154 Seal - Upper 5215 3328 Joint - Hopper 5215 3161...
Page 231 April 1,’87 Index Q’tv Per Parts No. Description Assembly 0314 0060W Philips Pan Head Screw - M4 x 6 0314 0100W Philips Pan Head Screw - M4 x 10 0314 0240W Philips Pan Head Screw - M4 x 24 0965 4008W Tapping Screw with Flat Washer - M4 x 8 0951 4008W Philips Screw with Flat Washer - M4 x 8...
Page 232: Cleaning (A008)
11. CLEANING (A008) April 1,’87...
Page 233 11. CLEANING (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Spring - Pick-off Pawl Slide AD00 2005 Cleaning Unit 5442 3904 A008 3556 Cleaning Unit Casing A008 3560 Rear Side Plate - Cleaning Seal - Blade Rear AD04 7001 Seal - Cleaning Entrance...
Page 234 April 1,’87 Index Q’ty Per Parts No. Description Assembly Philips Pan Head Screw - M3 x 6 0313 0060W Philips Pan Head Screw - M4 x 8 0314 0080W Philips Pan Head Screw - M3 x 8 0313 0080W Tapping Screw - M4 x 8 0434 0080W 0720 0040E Retaining Ring - M4...
Page 235: Optics Ll (A008)
12. OPTICS I (A008) April 1,’87...
Page 236 12. OPTICS I (A008) Index Q‘ty Per Q’ty Per Description Parts No. Description Assembly Assembly 5215 5300 A008 1697 Reflector - Aid 5442 1867 Main Pulley - Scanner Drive A008 1691 Reflector Cover 5442 1875 AX52 0004 Exposure Lamp - 85V/295W Right Pulley 5215 1866 5215 1696...
Page 237 April 1,’87 Q’ty Per Index Parts No. Description Assembly Philips Pan Head Screw - M3 x 8 0313 0080W 0313 0120W Philips Pan Head Screw - M3 x 12 0313 0040W Philips Pan Head Screw - M3 x 4 Philips Pan Head Screw - M4 x 12 0314 0120W Tapping Screw - M4 x 6 0434 0060W...
Page 238 13. OPTICS II (A008) April 1,’87...
Page 239 13. OPTICS II (A008) Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 1776 Shielding Plate - Enlarge 5215 5294 Lens Drive Motor - DC 6W 5215 1778 Mylar - Shielding Plate 5215 1970 Seal - B 4th Mirror Cover A008 1771...
Page 240 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0314 0120W Philips Pan Head Screw - M4 x 12 0314 0060W Philips Pan Head Screw - M4 x 6 0434 0060W Tapping Screw - M4 x 6 0964 4008W Tapping Screw with Flat Washer - M4 x 8 0951 4008W Philips Screw with Flat Washer - M4 x 8 0593 0120E...
Page 241: Frame (A008)
14. FRAME (A008) April 1,’87...
Page 242 14. FRAME (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5215 1133 Left Stay 0434 0060W Tapping Screw - M4 x 6 A008 3495 Rail Guide - Development 0434 0080W Tapping Screw - M4 x 8 A008 1905 Left Stay - Large 0584 0160B...
Page 243: Drive (A008)
15. DRIVE (A008) April 1,’87...
Page 244 15. DRIVE (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5205 3306 Gear - 18T 5205 1084 Sprocket - 27T/60Hz 5215 3471 Supply Shaft 5442 1111 Spring - Main Drive Tightener 5215 3462 Toner Supply Bracket 5215 1106 Idler Chain Stopper...
Page 245 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0314 0060W Philips Pan Head Screw - M4 x 6 0313 0050W Philips Pan Head Screw - M3 x 5 0314 0080W Philips Pan Head Screw - M4 x 8 0314 0120W Philips Pan Head Screw - M4 x 12 0434 0080W Tapping Screw - M4 x 8...
Page 246: Expansion Unit (A008)
16. EXPANSION UNIT (A008) April 1,’87...
Page 247 16. EXPANSION UNIT (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 2656 Lower Lift Arm A008 4908 Left Cover - Expansion Unit 5215 1134 Lower Paper Feed Stay - Right 5922 2667 Duplex Shipping Plate - Left AA14 0081 Shaft...
Page 248 April 1,’87 Index Q’ty Per Parts No. Description Assembly 5922 2635 Expansion Unit Handle 5922 2334 Lower Guide Plate 5922 2335 Guide Plate Holder 5403 2075 Stepped Screw Spacer - Paper Feed A008 4718 A416 2456 Decal - Removing Misfeed Paper C A415 2457 Decal Misfeed E 0434 0080W...
Page 249: Copier Relay (A008)
17. COPIER RELAY (A008) April 1,’87...
Page 250 17. COPIER RELAY (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5922 2093 Gear - 28T 5922 2095 Spring - Gear 5922 2090 Stud Bracket 5922 5300 Relay Feed Clutch 5922 2094 Gear - 40T 5922 2085 Spring - Relay Guide...
Page 251: Electrical Component L (A008)
18. ELECTRICAL COMPONENT I (A008) April 1,’87...
Page 252 18. ELECTRICAL COMPONENT I (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5215 5841 Counter Bracket 1602 0923 Noise Filter - 115V 5439 5246 Totalizer Ass’y 5447 5690 Noise Filter - 220/240V A008 5854 Cover - Counter 5205 5494...
Page 253 19. ELECTRICAL COMPONENT II (A008) April 1,’87...
Page 254 19. ELECTRICAL COMPONENT II (A008) April 1,’87 Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 5804 Bracket - AC Drive Board 0313 0120W Philips Pan Head Screw - M3 x 12 AY11 0001 AC Drive Board - 115V 0434 0080W Tapping Screw - M4 x 8...
Page 255: Main Board (A008)
20. MAIN BOARD ( A 0 0 8 ) April 1,’87 sYMBOL No. : PRINTED NUMBER ON THE BOARD INDEX No. : REFERENCE NUMBER OF NEXT PAGE...
Page 256 20. MAIN BOARD (A008) Q’ty Per Index Index Q‘ty Per Description Parts No. Assembly Description Parts No. Assembly 1407 1026 IC - SN74LS373N A008 5115 Main Board 1407 1083 IC - HD74LS138P A008 5107 IC - µPD27256D IC - µPD7810G 1407 1334 A008 5108 IC - µPD27128G...
Page 257 April 1,’87 Index Q’ty Per Description Parts No. Assembly 1611 4105 Resistor - 1MOHM 1/4T ±5% 1611 4124 Resistor - 120KOHM 1/4T ±5% 1611 4183 Resistor - 18KOHM 1/4T ±5% 1611 4220 Resistor - 22OHM 1/4T ±5% 1611 4223 Resistor - 22KOHM 1/4T ±5% 1611 4273 Resistor - 27KOHM 1/4T ±5% 1611 4275...
Page 258: Optics Board (A008)
21. OPTICS BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 259 21. OPTICS BOARD (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Parts No. Description Assembly Assembly 1503 0181 Oscillator - 10MHz A008 5171 Optics Board 1601 8349 Variable Resistor - 500Kc A008 5193 IC - µPD7811G 1602 0934 RC Array - CR01-R AW00 0003...
Page 260: Ac Drive Board (A008)
22. AC DRIVE BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D R E F E R E N C E N U M B E R N E X T P A G E...
Page 261 22. AC DRIVE BOARD (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Assembly Description Parts No. Assembly Capacitor - 0.1µF 400V 1606 1496 AY11 0001 AC Drive Board - 115V Capacitor - 0.047µF 125V 1606 1497 AY11 0002 AC Drive Board - 220/240V 1606 1542...
Page 262: Paper Feed Board (A008)
FEED BOARD (A008) 23. PAPER April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 263 23. PAPER FEED BOARD (A008) April 1,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Assembly Parts No. Description Assembly 5215 5240 Feed Control Board 1103 1725 Connector - 3P 1103 1729 Connector - 7P 1103 1731 Connector - 9P 1103 1735 Connector - 13P 1103 1739...
Page 264 24. 3RD PAPER FEED BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 265 24. 3RD PAPER FEED BOARD (A008) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5922 5101 3rd Paper Feed Board 1102 2365 Connector - 6P 1102 2366 Connector - 8P 1103 1724 Connector - 2P 1103 1726 Connector - 4P 1103 1729...
Page 266: Dc Harness (A008)
25. DC HARNESS (A008) April 1,’87...
Page 267 25. DC HARNESS (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Assembly Description Parts No. Assembly 1102 1620 Connector - 3P DC Harness - 220/240V A008 5447 1102 1632 Connector - 4P DC Harness - 115V A008 5449 Connector - 11P 1102 1785...
Page 268: Ac Harness (A008)
26. AC HARNESS (A008) April 1,’87...
Page 269 26. AC HARNESS (A008) April 1,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Assembly Description Parts No. Assembly A008 5459 AC Harness 1100 0864 Housing - AWG14-20 Pin - MATE-N-LOCK 1100 0916 1100 1169 Fastening Receptacle 1100 1170 Positive Lock Receptacle 1100 1171 Fastening Receptacle...
Page 270: Expansion Harness (A008)
27. EXPANSION HARNESS (A008) April 1,’87...
Page 271 27. EXPANSION HARNESS (A008) April 1,’87 Q’ty Per Index Q’ty Per Description Parts No. Assembly Parts No. Description Assembly Interface Harness 5922 5200 5922 5201 3rd Feed Sensor Harness Clutch Harness 5922 5202 5922 5203 Safety Switch Harness 1100 1249 Receptacle Terminal 1100 1327 Contact...
Page 272: Decal And Document (A008)
28. DECAL AND DOCUMENT (A008) April 1,’87...
Page 273 28. DECAL AND DOCUMENT (A008) April 1,’87 Index Q’ty Per Parts No. Description Assembly Decal Sheet - German A008 8671 Decal Sheet - French A008 8672 A008 8673 Decal Sheet - Italian A008 8674 Decal Sheet - Spanish AA00 1022 Decal - A2 AA00 1026 Decal - A...
Page 274: Special Tool (A008)
29. SPECIAL TOOL (A008) April 1,’87...
Page 275 29. SPECIAL TOOL (A008) April 1,’87 Index Q’ty Per Parts No. Description Assembly 5215 9500 DG Gauge (2 PCS/1 Set) 5205 9601 Switching Board 5205 9101 Gap Gauge 5205 9111 Omega Clamp 5206 9600 Sensor checker 5203 9501 Grease 501 5442 9101 Setting Powder 5442 9106...
Page 277 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 1697 Reflector - Aid A008 1089 Motor Cover 2 5 - 1 15-12 A008 1096 A008 1701 Stud Bracket Fusing Drive Bracket 25-15 31-42 A008 1704 Guide Roller - 1st Scanner...
Page 278 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 2105 Solenoid Bracket A008 2648 Upper Front Arm 9-65 31-56 A008 2251 Rear Drum Support A008 2652 Upper Rear Arm 9 - 6 4 29-13 A008 2255 Front Drum Support...
Page 279 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 4181 Fusing Unit Rail A008 3589 Blade Cleaner 29-22 23-12 A008 3595 Terminal Holder - Cleaning Bias A008 4183 Unit Lock Lever 29-21 13-53 A008 3602 Seal - Outer...
Page 280 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 5193 IC - µPD7811G A008 5643 Key Top - Darker 5-19 4 3 - 1 A008 5275 Terminal Block Harness Key Top - Select Cassette A008 5644 5-16 37-23...
Page 281 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A008 8603 Operating Instructions - Italian A007 3785 Toner Collection Bottle Cap 15-24 3 - * A008 8603 Operating Instructions - Italian A009 2345 Pad - 10 x 8 x 1 mm 13-89 57-18...
Page 282 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA01 1004 QL Filter 13-11 AA15 1016 Seal - Blade Rear 23-37 AA01 2001 PTL Filter AA15 1017 1 1 - 8 Seal - Blade Front 23-17 AA03 6001 Oil Bottle Cap...
Page 283 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. AD02 2033 Front Endblock Cover - Q/C 17-53 13-79 AG05 0011 Knob - Fusing AD02 2034 Rear Endblock Cover - Q/C Front Cover Angle 3 - 4 2 13-84 AG06 0009...
Page 284 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0223 Bushing - 8mm 9-21 5205 2965 Actuator - B5 7-33 5053 0223 Bushing - 8mm 17-49 5205 2966 Actuator - A5 7 - 3 3 5053 0223 Bushing - 8mm 33-16...
Page 285 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5211 1710 1st Mirror 5205 3981 Collar - Spring 25-13 23-34 5205 4135 5211 1711 Front Cover - Lamp Terminal 25-43 Collar - Fusing 17-50 5205 4220 Shaft - Hot Roller Stripper...
Page 286 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5215 1811 Spring - Lens Drive Wire 5215 2258 Drum Shaft 27-25 13-44 5215 1812 Lens Drive Pulley 5215 2265 27-29 Edging 13-56 5215 1816 Lens H.P.
Page 287 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 2670 Upper Regist Roller 5215 3097 Sheet 2 1 - 9 11-11 5215 2672 Bushing 5215 3101 Gear - 44T 1 1 - 2 21-20 5215 2673 Fixing Pad Bracket...
Page 288 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 3472 Development Shaft 5215 3931 Bushing - 8mm 31-26 15-15 5215 3475 Sprocket - 19T 5215 3935 31-12 Toner Collection Bottle Stopper 1 5 - 7 5215 3476 Gear - 26T 5215 3942...
Page 289 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 5309 Fusing Lamp - 220/240V 5403 4335 Decal - Terminal 115V 57-10 17-46 5215 5370 Drum Heater - 8W Clamp - Reflector 13-38 5409 1705 25-12 5215 5371...
Page 290 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5442 1742 Front Spring Plate - 2nd and 3rd Mirror Spring - Stripper Pawl Plate 19-12 25-22 5442 4467 5442 1748 Cleaner - Guide Rod 25-26 5442 4491 Actuator - Paper Exit Sensor...
Page 291 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 33-55 5447 9104 Shoe Adaptor 5922 2395 Safety Switch Bracket 5 9 - 9 Switch Actuator 33-56 5922 2396 5448 2803 Pad - Platen Cover 7 - 6 5922 2635 Expansion Unit Handle...
Page 292 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 0313 0040W Philips Pan Head Screw - M3 x 4 25-103 Philips Pan Head Screw - M4 x 12 0314 0120W 9-101 Philips Pan Head Screw - M3 x 5 0313 0050W 31-102 0314 0120W...
Page 293 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0434 0080W Tapping Screw - M4 x 8 11-102 0720 0030E Retaining Ring - M3 35-106 0434 0080W Tapping Screw - M4 x 8 13-108 Retaining Ring - M4 15-108...
Page 294 April 1,’87 Page and Page and Parts No. Description Index No. Parts No. Description Index No. Philips Truss Head Screw - M4 x 8 0801 1185 37-110 37-105 0964 4008W Tapping Screw with Flat Washer - M4 x 8 0802 5060 Tapping Screw - M4 x 12 13-118 39-104...
Page 295 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1100 1270 Fastening Receptacle 1102 1533 Connector - 3P 51-113 53-120 1100 1278 Terminal 1102 1559 Connector - 2P (Black) 53-121 51-114 1100 1327 1102 1567 Contact Connector - 2P...
Page 296 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1102 2061 Connector - 6P 51-149 1103 1752 49-109 Connector - 2P 1102 2099 Connector - 12P 53-125 1103 1753 Connector - 3P 47-106 1102 2113 Connector - 2P 45-101...
Page 297 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1400 0031 Transistor - 2SC458 1407 1335 IC - RF5G02-005 43-109 41-124 1400 0072 Transistor - 2SC372Y 41-112 1407 1348 IC - TD62304P 41-125 1401 0391 Transistor Array - PU4310 60V/3A 1407 1534...
Page 298 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1604 1378 Capacitor - 1µF 50V 41-157 41-143 1611 4124 Resistor - 120KOHM 1/4T ±5% 1604 1381 Capacitor - 4.7µF 50V 41-144 1611 4183 Resistor - 18KOHM 1/4T ±5% 41-158 1604 1382...
Page 299 CS2070 (A414)
Page 300 1. Mini Sorter (A414) ............2 2.
Page 301: Mini Sorter (A414)
1. MINI SORTER (A414) April 1,’87...
Page 302 1. MINI SORTER (A414) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Multi-Lingual Decal A411 6522 6803 2415 Drive Pulley A414 8611 Installation Procedure - English Mounting Stay 6803 1151 A414 8616 Installation Procedure - 5 Language 6803 1161 Upper Mounting Stud 5917 1641...
Page 303 April 1,’87 Index Q‘ty Per Parts No. Description Assembly Philips Pan Head Screw - M4 x 8 0344 0080D Philips Pan Head Screw - M4 x 6 0314 0060W 1105 0162 Locking Support Microswitch 1204 1318 1313 0140W Philips Pan Head Screw - M3 x 14 Tapping Screw - M4 x 8 0434 0080W 1314 0080M...
Page 304: Bin Motor Board (A414)
2. BIN MOTOR BOARD (A414) April 1,’87 SYMBOL NO. : PRINTED NUMBER ON THE BOARD INDEX REFERENCE NUMBER OF NEXT PAGE...
Page 305 2. BIN MOTOR BOARD (A414) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 6803 5500 Bin Motor Board 1102 0995 Connector - 2P 1102 1194 Pin Connector - 3P 1103 1695 Connector - 15P 1103 1748 Connector - 12P 1208 1024...
Page 306: Sorter Harness (A414)
3. SORTER HARNESS (A414) April 1,’87...
Page 307 3. SORTER HARNESS (A414) April 1,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Assembly Description Parts No. Assembly Main Harness 6803 5600 6803 5610 Interface Harness Solid Strand 1100 0051 Socket - MATE-N-LOCK 1100 1042 1100 1169 Fastening Receptacle Pin - MATE-N-LOCK 1100 1238 Pin - MATE-N-LOCK...
Page 309 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A414 1131 Base Plate Knob Cap A411 2531 3 - 6 0 3 - 2 9 A414 1141 Upper Stay A411 6522 Multi-Lingual Decal 3 - * 3 - 4 3-41...
Page 310 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0447 Bushing - 6mm 6803 4316 0-ring 3 - 1 8 3 - 3 2 5205 5250 L.E.D. Sensor Type S 6803 4411 Cover Bracket 3 - 1 9 3 - 3 0...
Page 311 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1102 1923 Connector - 15P 0313 0120W Philips Pan Head Screw - M3 x 12 7-118 3-111 1102 1934 Connector - 12P 7-119 0314 0060W Philips Pan Head Screw - M4 x 6 3-102 1102 1952...
Page 312 CS2080 (A411)
Page 313: Parts Index
1. Midi Sorter l (A411) ........... . 2 2.
Page 314 1. MIDI SORTER I (A411) April 1,’87...
Page 315 1. MIDI SORTER I (A411) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 0314 0060W Philips Pan Head Screw - M4 x 6 A411 8610 Installation Procedure - English A411 8611 Installation Procedure - 5 Language 0434 0080W Tapping Screw - M4 x 8 A411 7131...
Page 316 2. MIDI SORTER II (A411) April 1,’87...
Page 317 2. MIDI SORTER II (A411) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A411 1611 Middle Stay Upper Guide Plate - Transport A411 2511 A411 2651 A411 2811 Paper Stopper Guide Roller - Small A411 1511 Lower Stay 5205 5250...
Page 318 April 1,’87 Index Q’ty Per Parts No. Description Assembly Philips Pan Head Screw - M3 x 12 0313 0120W Philips Pan Head Screw - M4 x 8 0314 0080M Philips Pan Head Screw - M4 x 10 0314 0100W Tapping Screw - M4 x 8 0434 0080W Philips Screw with Flat Washer - M3 x 6 0951 3006W...
Page 319 3. SORTER BOARD (A411) April 1,’87 S Y M B O L N O . P R I N T E D N U M B E R O N T H E B O A R D R E F E R E N C E N U M B E R N E X T P A G E...
Page 320 3. SORTER BOARD (A411) April 1,’87 Q’ty Per Index Q’ty Per Index Parts No. Description Assembly Parts No. Description Assembly 1611 4153 Resistor - 15KOHM 1/4T ±5% A411 5508 Sorter Main Board 1611 4221 Resistor - 220OHM 1/4T ±5% 1611 4272 Resistor - 2.7OHM 1/4T ±5% 1611 4331 Resistor - 330OHM 1/4W ±5%...
Page 321 4. SORTER HARNESS (A411) April 1,’87...
Page 322 4. SORTER HARNESS (A411) April 1,’87 Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A411 5600 Sorter Harness A411 5610 Sorter Interface Harness Socket - Mate-N-Lock 1100 1042 1100 1043 Pin - Mate-N-Lock 1100 1168 Fastening Receptacle 1100 1169 Fastening Receptacle...
Page 324 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A411 1421 Side Stay 3-11 A411 4511 Actuator - One Turn Sensor 5-35 A411 1421 Side Stay A411 4611 Lever - Home Position Sensor 5 - 5 0 5 - 4 7 A411 1456...
Page 325 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. AA02 1004 5053 0447 Bushing - M6 5 - 5 Magnet - Upper Guide Plate 5 - 1 9 AA04 1004 5205 5250 LED Sensor Type S 5 - 3 4 Transport Drive Belt 5 - 4 4...
Page 326 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1100 1327 0313 0060W Philips Pan Head Screw - M3 x 6 Contact 5-106 9-107 1100 1328 0313 0120W Philips Pan Head Screw - M3 x 12 Contact 9-108 5-101...
Page 327 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. Resistor - 100OHM 1T ±5% 1600 0370 7-117 1600 1038 Resistor - 1OHM 5T ±10% 7-118 1602 2627 Resistor - 220OHM 1W 7-119 1604 0967 Capacitor - 0.68µF 35V 7-120 1604 1247...
Page 328 ARDF (A418)
Page 329 1. DF I (A418) ............2 2.
Page 330: Df I (A418)
1. DF I (A418) April 25,’87...
Page 331 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A418 8611 5894 2747 Mylar - Original Guide Installation Procedure - English A418 8616 A418 1260 Cork Pad Installation Procedure - 5 Language A418 5611 5443 2657 Gear 28Z DF Main Board Wave Washer...
Page 332 April 25,’87 Index Q’ty Per Parts No. Description Assembly Philips Truss Head Screw M4 x 6 0344 0060D Philips Pan Head Screw - M4 x 6 0314 0060W Philips Sunken Head Screw - M4 x 12 0324 0120W Philips Pan Head Screw - M4 x 10 0314 0100W Philips Pan Head Screw - M5 x 10 0315 0100W...
Page 333: Df Ii (A418)
2. DF II (A418) April 25,’87...
Page 334 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5918 2159 Gear - 24T 5918 2155 Registration Roller 5918 2340 Release Arm 5918 5631 Paper Size Sensor 5918 5722 Eccentric Cam Photosensor 5918 2105 5918 5821 Registration Sensor Harness 5918 2156 Gear - 24T...
Page 335 April 25,’87 Index Q’ty Per Parts No. Description Assembly Tapping Screw with Flat Washer - M3 x 10 0965 3010W Tapping Screw - M4 x 6 0965 4006W 0632 0100E Pin - M2 x 10 Retaining Ring - M6 0720 0060E Retaining Ring - M3 0720 0030E Retaining Ring - M5...
Page 336 3. DF Ill (A418) April 25,’87...
Page 337 3. DF Ill (A418) Index Q’ty Per Q’ty Per Index Parts No. Description Parts No. Description Assembly Assembly A409 1198 Rear Side Plate - Exit Drive Spring 5918 2289 A409 1234 Exit Motor - DC 9W A409 5511 Inverter Solenoid A409 1197 Spacer - 10 x 16 x 1.6 mm Release Lever...
Page 338 April 25,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Description Parts No. Assembly Assembly Philips Pan Head Screw - M3 x 6 0313 0060W A409 1149 Guide Plate - Inverter Ball Bearing - 5 x 13 x 4 mm 0742 3905 A409 1145 Idle Roller...
Page 339: Df Main Board (A418)
4. DF MAIN BOARD (A418) S Y M B O L N O . : PRINTED NUMBER ON THE BOARD I N D E X N o . : R E F E R E N C E N U M B E R O F N E X T P A G E...
Page 340 4. DF MAIN BOARD (A418) Q’ty Per Index Q’ty Per Index Parts No. Description Parts No. Description Assembly Assembly 1407 1535 IC - TD62308AP A418 5611 DF Main Board 1408 0076 IC - µPC14312 A418 5603 IC - MBM2764-30 1408 0408 IC - PST518A 5918 5701 IC - HCTL-1...
Page 341 April 25,’87 Index Q’ty Per Parts No. Description Assembly Resistor - 3.3KOHM 1/8W ±5% 1610 0065 Resistor - 4.7KOHM 1/8W ±5% 1610 0067 Resistor - 6.8KOHM 1/8W ±5% 1610 0069 1610 0071 Resistor - 10KOHM ±5% Resistor - 22KOHM 1/8W ±5% 1610 0079 1610 0107 Resistor - 111OHM ±5%...
Page 342: Df Harness
5. DF HARNESS April 25,’87...
Page 343 5. DF HARNESS April 25,’87 Q’ty Per Index Q’ty Per Index Parts No. Description Description Parts No. Assembly Assembly A418 5811 DF Main Harness Socket - MATE-N-LOCK 1100 1089 Socket - MATE-N-LOCK 1100 1147 Fastening Receptacle 1100 1169 Socket - MATE-N-LOCK 1100 1190 Socket - MATE-N-LOCK 1100 1240...
Page 344: Parts Index
PARTS INDEX...
Page 345 April 25,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A418 2517 Original Feed Table - LT/LDG A418 1139 Left Frame 3 - 3 0 7-78 A418 1140 A418 2527 Original Feed Table - A3/A4 3 - 3 0 Exit Guide Plate 7 - 4 4...
Page 346 April 25,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0223 Bushing - 8mm A409 1133 Front Frame 5-18 7-58 Bushing - 6 x 10 x 6 mm A409 1138 5053 0447 5-15 Exit Roller Bracket 7 - 8 4 Bushing - 6 x 10 x 6 mm...
Page 347 April 25,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5894 2413 Relay Roller Shaft 5918 2311 Middle Drive Shaft 7-10 5-71 Mylar - Original Guide 5918 2313 Pulley - 30T 5894 2747 7-13 3 - 3 2 5918 1556 Belt Stay...
Page 348 April 25,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5918 3365 Belt Release Bracket 0313 0040W Philips Pan Head Screw - M3 x 4 5-110 7-62 5918 3369 Belt Drive Roller 0313 0040W Philips Pan Head Screw - M3 x 4 7-118 7 - 4 7...
Page 349 April 25,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1102 1964 0720 0060E Retaining Ring - M6 Connector - 2P 11-118 5-104 1102 1965 0720 0060E Retaining Ring - M6 Connector - 3P 11-119 7-117 0720 0070E...
Page 350 April 25,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1610 0067 Resistor - 4.7KOHM 1/8W ±5% 9-161 1408 0076 IC - µPC14312 9-126 1610 0069 Resistor - 6.8KOHM 1/8W ±5% 1408 0408 9-162 IC - PST518A 9-127 1610 0071...
Page 351 DF38 (A419)
Page 352 1. Document Feeder l (A419) ..........2 2.
Page 353 1. DOCUMENT FEEDER I (A419) April 1,’87...
Page 354 1. DOCUMENT FEEDER I (A419) Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A419 8611 Installation Procedure - English A419 2730 Front Original Guide A419 8616 Installation Procedure - 5 Language 5443 2712 Cork Pad 5918 4226 Multi-Lingual Decal 5443 2657...
Page 355 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0313 0160W Philips Pan Head Screw - M3 x 16 0314 0060W Philips Pan Head Screw - M4 x 6 1204 0770 Reed Microswitch Philips Pan Head Screw - M6 x 10 0316 0100G Philips Truss Head Screw - M4 x 6 0344 0600D...
Page 356 2. DOCUMENT FEEDER II (A419) April 1,’87...
Page 357 2. DOCUMENT FEEDER II (A419) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Registration Roller 5918 2371 Pick-up Lever 5918 2155 Paper Size Sensor 5894 2176 Spring - Detent Arm 5918 5631 Photosensor 5894 2293 Spring - Original Stopper 5918 5722 Registration Sensor Harness...
Page 358 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0313 0060W Philips Pan Head Screw - M3 x 6 0314 0060W Philips Pan Head Screw - M4 x 6 Philips Pan Head Screw - M3 x 4 0313 0040W 0805 3145 Ball Bearing - 6 x 12 x 4 mm 0965 4006W Tapping Screw - M4 x 6...
Page 359 3. DOCUMENT FEEDER Ill (A419) April 1,’87...
Page 360 3. DOCUMENT FEEDER Ill (A419) Index Index Q ’ t y P e r Q‘ty Per Parts No. Description Parts No. Description Assembly Assembly Left Frame 5918 3563 5918 2307 Spring - Drive Motor Tension Upper Exit Roller 5918 5811 5918 3585 Main Harness 5053 0447...
Page 361 Q’ty Per Index Description Parts No. Assembly 0343 0060W Philips Pan Head Screw - M3 x 6 Philips Pan Head Screw - M3 x 4 0313 0040W 0314 0060W Philips Pan Head Screw - M4 x 6 Philips Pan Head Screw - M4 x 8 0314 0080W Philips Pan Head Screw - M4 x 10 0314 0100W...
Page 362 4. DF MAIN BOARD (A419) April 1,’87 SYMBOL NO. : PRINTED NUMBER ON THE BOARD INDEX No. : REFERENCE NUMBER OF NEXT PAGE...
Page 363 4. DF MAIN BOARD (A419) April 1,’87 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 1600 0569 Resistor - 0.2OHM 1W A419 5602 DF Main Board 1600 0576 Resistor - 33OHM 5W A419 5603 IC - HN482764G-3 1601 1732 Resistor - 390OHM 1W...
Page 364 5. DF HARNESS (A419) April 1,’87...
Page 365 5. DF HARNESS (A419) April 1,’87 Q’ty Per Index Q’ty Per Index Parts No. Description Parts No. Description Assembly Assembly 5918 5811 Main Harness Socket - MATE-N-LOCK 1100 1089 1100 1147 Socket - MATE-N-LOCK Socket - Mate-N-Lock 1100 1159 Fastening Receptacle 1100 1169 Socket - Mate-N-Lock 1100 1190...
Page 366 PARTS INDEX...
Page 367 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A411 2531 Knob Cap 5-45 7-27 A419 1120 Original Feed Belt (Yellow) 7 - 2 7 A419 1125 Original Feed Belt (White) A419 2645 Key Top (D) 3-21 3 - 2 5...
Page 368 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0223 Bushing - 8mm 5894 2229 Solenoid Pin 7-47 5 - 2 4 5894 2264 5053 0447 Bushing - M6 Collar 5 - 6 4 5 - 3 0 5053 0447 5894 2293...
Page 369 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5918 2230 Gear - 45T 5918 2615 Spring Plate 5-51 5-18 5918 2250 Sensor Actuator Middle Spring Plate 5918 2616 5 - 6 7 5-19 5918 2252 Right Stay...
Page 370 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. Floating Roller 5936 5501 Transport Drive Motor - DC 21W 7-32 5918 3381 7 - 2 0 6754 1242 Knob Cap 5 - 4 5 5918 3382 Belt Stopper 7 - 2 2...
Page 371 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 0951 4006W Philips Screw with Flat Washer - M4 x 6 0313 0040W Philips Pan Head Screw - M3 x 4 5-103 7-109 0951 5008W Philips Screw with Flat Washer - M5 x 8 0313 0040W Philips Pan Head Screw - M3 x 4...
Page 372 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1604 1358 Capacitor - 1000µF 10V 1103 3022 Connector - 30P 9-135 9-106 1604 1381 Capacitor - 4.7µF 50V 1104 0271 Connector - 30P 9-136 9-107 1604 1382...
Page 373 RICOH FT5560 (A008) PARTS CATALOG RICOH COMPANY, LTD. First Edition April 1987...
Page 374 PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of this parts on this machine. INDEX to PARTS CATALOG Copier (A008) Expansion Unit (A008) ......32 Exterior (A008) .
Page 375 1. EXTERIOR (A008) April 1,’87...
Page 376 1. EXTERIOR (A008) Q’ty Per Index Index Q’ty Per Description Parts No. Parts No. Description Assembly Assembly A008 8610 Installation Procedure - English 5215 2693 Plate A008 8615 Installation Procedure - 5 Language A008 2698 Manual Feed Table A008 8600 Operating Instructions - English 5215 2691 Brake...
Page 377 April 1,’87 Q’ty Per Index Parts No. Description Assembly AG04 0001 Operating Instruction Holder A008 1336 Operation Panel Bracket - Center A008 8999 Editing Sheet - LT/LDG A008 8998 Editing Sheet - A3/A4 A008 3883 Harness Cover 0802 5085 Tapping Screw - M4 x 8 0802 5094 Tapping Truss Head Screw - M4 x 8 0314 0080W...
Page 378 2. OPERATION PANEL (A008) April 1,’87...
Page 379 2. OPERATION PANEL (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Operation Panel Ass’y - LT/LDG A008 1460 A008 5630 Key Top - 0 Operation Panel Ass’y - A3/A4 A008 1470 A008 5658 Key Top - Point A008 5612...
Page 380 3. PLATEN COVER AND CASSETTE (A008) April 1,’87...
Page 381 3. PLATEN COVER AND CASSETTE (A008) Index Q’ty Per Q’ty Per Index Description Parts No. Parts No. Description Assembly Assembly AC00 1007 Platen Cover Ass’y 5205 2962 Actuator - A4R AG02 1001 Original Holder 5205 2963 Actuator - A5R 5211 2800 Rear Platen Cover 5205 2964 Actuator - A4...
Page 382 Q’ty Per Index Parts No. Description Assembly 0964 4010W Philips Screw with Flat Washer - M4 x 10 0315 0080W Philips Pan Head Screw - M5 x 8 0413 0202W Tapping Screw - M3 x 20 0414 0102B Tapping Screw - M4 x 10 0805 0083 Retaining Ring - M4...
Page 383 4. 1ST AND 2ND PAPER FEED (A008) April 1,’87...
Page 384 4. 1ST AND 2ND PAPER FEED (A008) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5215 3203 Seal - 1 x 10 x 60 mm 5215 3481 Sensor Bracket 5215 3204 Seal - 4 x 10 x 370 mm 5215 5453 Toner End Harness 5215 3201...
Page 385 April 1,’87 Q’ty Per Index Description Parts No. Assembly Upper Arm A008 2578 Sensor Cover 5215 3482 Relay Harness AZ40 0002 AA00 1051 Decal - Middle Guide Philips Pan Head Screw - M4 x 12 0314 0120W Tapping Screw - M4 x 8 0434 0080W Tapping Screw - M4 x 6 0434 0060W...
Page 386 5. REGISTRATION (A008) April 1,’87...
Page 387 5. REGISTRATION (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5205 5313 Registration Clutch 5215 2672 Bushing 5205 2697 Bushing - Upper Registration Roller AA06 3035 Spring - Registration Roller 5215 5228 Regist Sensor Board AX50 0008 Pre-Transfer Lamp 430V/1.3W...
Page 388 6. DRUM (A008) April 1,’87...
Page 389 6. DRUM (A008) Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly AD02 3008 Casing - Charge Corona A008 2262 AD02 2012 Rear Endblock - Charge Corona 5215 2125 T & S Corona Rail 5442 2110 Plug - Corona Unit 5215 5370 Drum Heater - 8W...
Page 390 April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 5321 Motor - DC 5V/1.3W 0725 0100E Retaining Ring C - M10 A008 2095 Slider Drive Wire 0314 0080M Philips Pan Head Screw - M4 x 8 AA06 0045 Spring - Tension Cleaner 0314 0060W...
Page 391 7. TRANSPORT (A008) April 1,’87...
Page 392 7. TRANSPORT (A008) April 1,’87 Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 2060 Duct Inlet 5215 3877 Plate A008 2068 Fan Casing 5215 3257 Seal 5442 2143 Fan - Main Corona 5215 1136 Seal - 12 x 65 x 2 mm Rubber Pad AX02 0027...
Page 393 8. FUSING I (A008) April 1,’87...
Page 394 8. FUSING I (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 4172 A008 4008 Fusing Unit - 115V Fusing Unit Cover A008 4009 Fusing Unit - 220V 5442 4421 Decal - Small 5447 4241 Tube Clamp 5209 4126...
Page 395 April 1,’87 Index Q’ty Per Parts No. Description Assembly 5215 4168 Fusing Mounting Bracket 0434 0080W Tapping Screw - M4 x 8 0434 0060W Tapping Screw - M4 x 6 0950 3005M Philips Screw with Lock Washer - M3 x 5 Philips Pan Head Screw - M3 x 6 0313 0060W 0314 0100W...
Page 396 9. FUSING II (A008) April 1,’87...
Page 397 9. FUSING II (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5215 4497 0434 0080W Tapping Screw - M4 x 8 Exit Antistatic Brush A008 4482 Upper Exit Guide 0314 0100W Philips Pan Head Screw - M4 x 10 5442 4500 Cover - Exit Ass’y...
Page 398 10. DEVELOPMENT (A008) April 1,’87...
Page 399 10. DEVELOPMENT (A008) Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5447 3236 Gear - 23T AD00 1006 Development Unit 5215 3191 Entrance Seal Ass’y 5215 3321 Gear - 56T 5215 3154 Seal - Upper 5215 3328 Joint - Hopper 5215 3161...
Page 400 April 1,’87 Index Q’tv Per Parts No. Description Assembly 0314 0060W Philips Pan Head Screw - M4 x 6 0314 0100W Philips Pan Head Screw - M4 x 10 0314 0240W Philips Pan Head Screw - M4 x 24 0965 4008W Tapping Screw with Flat Washer - M4 x 8 0951 4008W Philips Screw with Flat Washer - M4 x 8...
Page 401 11. CLEANING (A008) April 1,’87...
Page 402 11. CLEANING (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Spring - Pick-off Pawl Slide AD00 2005 Cleaning Unit 5442 3904 A008 3556 Cleaning Unit Casing A008 3560 Rear Side Plate - Cleaning Seal - Blade Rear AD04 7001 Seal - Cleaning Entrance...
Page 403 April 1,’87 Index Q’ty Per Parts No. Description Assembly Philips Pan Head Screw - M3 x 6 0313 0060W Philips Pan Head Screw - M4 x 8 0314 0080W Philips Pan Head Screw - M3 x 8 0313 0080W Tapping Screw - M4 x 8 0434 0080W 0720 0040E Retaining Ring - M4...
Page 404 12. OPTICS I (A008) April 1,’87...
Page 405 12. OPTICS I (A008) Index Q‘ty Per Q’ty Per Description Parts No. Description Assembly Assembly 5215 5300 A008 1697 Reflector - Aid 5442 1867 Main Pulley - Scanner Drive A008 1691 Reflector Cover 5442 1875 AX52 0004 Exposure Lamp - 85V/295W Right Pulley 5215 1866 5215 1696...
Page 406 April 1,’87 Q’ty Per Index Parts No. Description Assembly Philips Pan Head Screw - M3 x 8 0313 0080W 0313 0120W Philips Pan Head Screw - M3 x 12 0313 0040W Philips Pan Head Screw - M3 x 4 Philips Pan Head Screw - M4 x 12 0314 0120W Tapping Screw - M4 x 6 0434 0060W...
Page 407 13. OPTICS II (A008) April 1,’87...
Page 408 13. OPTICS II (A008) Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 1776 Shielding Plate - Enlarge 5215 5294 Lens Drive Motor - DC 6W 5215 1778 Mylar - Shielding Plate 5215 1970 Seal - B 4th Mirror Cover A008 1771...
Page 409 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0314 0120W Philips Pan Head Screw - M4 x 12 0314 0060W Philips Pan Head Screw - M4 x 6 0434 0060W Tapping Screw - M4 x 6 0964 4008W Tapping Screw with Flat Washer - M4 x 8 0951 4008W Philips Screw with Flat Washer - M4 x 8 0593 0120E...
Page 410 14. FRAME (A008) April 1,’87...
Page 411 14. FRAME (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5215 1133 Left Stay 0434 0060W Tapping Screw - M4 x 6 A008 3495 Rail Guide - Development 0434 0080W Tapping Screw - M4 x 8 A008 1905 Left Stay - Large 0584 0160B...
Page 412 15. DRIVE (A008) April 1,’87...
Page 413 15. DRIVE (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5205 3306 Gear - 18T 5205 1084 Sprocket - 27T/60Hz 5215 3471 Supply Shaft 5442 1111 Spring - Main Drive Tightener 5215 3462 Toner Supply Bracket 5215 1106 Idler Chain Stopper...
Page 414 April 1,’87 Index Q’ty Per Parts No. Description Assembly 0314 0060W Philips Pan Head Screw - M4 x 6 0313 0050W Philips Pan Head Screw - M3 x 5 0314 0080W Philips Pan Head Screw - M4 x 8 0314 0120W Philips Pan Head Screw - M4 x 12 0434 0080W Tapping Screw - M4 x 8...
Page 415 16. EXPANSION UNIT (A008) April 1,’87...
Page 416 16. EXPANSION UNIT (A008) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 2656 Lower Lift Arm A008 4908 Left Cover - Expansion Unit 5215 1134 Lower Paper Feed Stay - Right 5922 2667 Duplex Shipping Plate - Left AA14 0081 Shaft...
Page 417 April 1,’87 Index Q’ty Per Parts No. Description Assembly 5922 2635 Expansion Unit Handle 5922 2334 Lower Guide Plate 5922 2335 Guide Plate Holder 5403 2075 Stepped Screw Spacer - Paper Feed A008 4718 A416 2456 Decal - Removing Misfeed Paper C A415 2457 Decal Misfeed E 0434 0080W...
Page 418 17. COPIER RELAY (A008) April 1,’87...
Page 419 17. COPIER RELAY (A008) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5922 2093 Gear - 28T 5922 2095 Spring - Gear 5922 2090 Stud Bracket 5922 5300 Relay Feed Clutch 5922 2094 Gear - 40T 5922 2085 Spring - Relay Guide...
Page 420 18. ELECTRICAL COMPONENT I (A008) April 1,’87...
Page 421 18. ELECTRICAL COMPONENT I (A008) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Parts No. Description Description Assembly Assembly 5215 5841 Counter Bracket 1602 0923 Noise Filter - 115V 5439 5246 Totalizer Ass’y 5447 5690 Noise Filter - 220/240V A008 5854 Cover - Counter 5205 5494...
Page 422 19. ELECTRICAL COMPONENT II (A008) April 1,’87...
Page 423 19. ELECTRICAL COMPONENT II (A008) April 1,’87 Index Index Q‘ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A008 5804 Bracket - AC Drive Board 0313 0120W Philips Pan Head Screw - M3 x 12 AY11 0001 AC Drive Board - 115V 0434 0080W Tapping Screw - M4 x 8...
Page 424 20. MAIN BOARD ( A 0 0 8 ) April 1,’87 sYMBOL No. : PRINTED NUMBER ON THE BOARD INDEX No. : REFERENCE NUMBER OF NEXT PAGE...
Page 425 20. MAIN BOARD (A008) Q’ty Per Index Index Q‘ty Per Description Parts No. Assembly Description Parts No. Assembly 1407 1026 IC - SN74LS373N A008 5115 Main Board 1407 1083 IC - HD74LS138P A008 5107 IC - µPD27256D IC - µPD7810G 1407 1334 A008 5108 IC - µPD27128G...
Page 426 April 1,’87 Index Q’ty Per Description Parts No. Assembly 1611 4105 Resistor - 1MOHM 1/4T ±5% 1611 4124 Resistor - 120KOHM 1/4T ±5% 1611 4183 Resistor - 18KOHM 1/4T ±5% 1611 4220 Resistor - 22OHM 1/4T ±5% 1611 4223 Resistor - 22KOHM 1/4T ±5% 1611 4273 Resistor - 27KOHM 1/4T ±5% 1611 4275...
Page 427 21. OPTICS BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 428 21. OPTICS BOARD (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Parts No. Description Assembly Assembly 1503 0181 Oscillator - 10MHz A008 5171 Optics Board 1601 8349 Variable Resistor - 500Kc A008 5193 IC - µPD7811G 1602 0934 RC Array - CR01-R AW00 0003...
Page 429 22. AC DRIVE BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D R E F E R E N C E N U M B E R N E X T P A G E...
Page 430 22. AC DRIVE BOARD (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Assembly Description Parts No. Assembly Capacitor - 0.1µF 400V 1606 1496 AY11 0001 AC Drive Board - 115V Capacitor - 0.047µF 125V 1606 1497 AY11 0002 AC Drive Board - 220/240V 1606 1542...
Page 431 FEED BOARD (A008) 23. PAPER April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 432 23. PAPER FEED BOARD (A008) April 1,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Assembly Parts No. Description Assembly 5215 5240 Feed Control Board 1103 1725 Connector - 3P 1103 1729 Connector - 7P 1103 1731 Connector - 9P 1103 1735 Connector - 13P 1103 1739...
Page 433 24. 3RD PAPER FEED BOARD (A008) April 1,’87 S Y M B O L N o . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 434 24. 3RD PAPER FEED BOARD (A008) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5922 5101 3rd Paper Feed Board 1102 2365 Connector - 6P 1102 2366 Connector - 8P 1103 1724 Connector - 2P 1103 1726 Connector - 4P 1103 1729...
Page 435 25. DC HARNESS (A008) April 1,’87...
Page 436 25. DC HARNESS (A008) April 1,’87 Q’ty Per Index Index Q’ty Per Description Parts No. Assembly Description Parts No. Assembly 1102 1620 Connector - 3P DC Harness - 220/240V A008 5447 1102 1632 Connector - 4P DC Harness - 115V A008 5449 Connector - 11P 1102 1785...
Page 437 26. AC HARNESS (A008) April 1,’87...
Page 438 26. AC HARNESS (A008) April 1,’87 Q’ty Per Index Q’ty Per Index Description Parts No. Assembly Description Parts No. Assembly A008 5459 AC Harness 1100 0864 Housing - AWG14-20 Pin - MATE-N-LOCK 1100 0916 1100 1169 Fastening Receptacle 1100 1170 Positive Lock Receptacle 1100 1171 Fastening Receptacle...
Page 439 27. EXPANSION HARNESS (A008) April 1,’87...
Page 440 27. EXPANSION HARNESS (A008) April 1,’87 Q’ty Per Index Q’ty Per Description Parts No. Assembly Parts No. Description Assembly Interface Harness 5922 5200 5922 5201 3rd Feed Sensor Harness Clutch Harness 5922 5202 5922 5203 Safety Switch Harness 1100 1249 Receptacle Terminal 1100 1327 Contact...
Page 441 28. DECAL AND DOCUMENT (A008) April 1,’87...
Page 442 28. DECAL AND DOCUMENT (A008) April 1,’87 Index Q’ty Per Parts No. Description Assembly Decal Sheet - German A008 8671 Decal Sheet - French A008 8672 A008 8673 Decal Sheet - Italian A008 8674 Decal Sheet - Spanish AA00 1022 Decal - A2 AA00 1026 Decal - A...
Page 443 29. SPECIAL TOOL (A008) April 1,’87...
Page 444 29. SPECIAL TOOL (A008) April 1,’87 Index Q’ty Per Parts No. Description Assembly 5215 9500 DG Gauge (2 PCS/1 Set) 5205 9601 Switching Board 5205 9101 Gap Gauge 5205 9111 Omega Clamp 5206 9600 Sensor checker 5203 9501 Grease 501 5442 9101 Setting Powder 5442 9106...
Page 446 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 1697 Reflector - Aid A008 1089 Motor Cover 2 5 - 1 15-12 A008 1096 A008 1701 Stud Bracket Fusing Drive Bracket 25-15 31-42 A008 1704 Guide Roller - 1st Scanner...
Page 447 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 2105 Solenoid Bracket A008 2648 Upper Front Arm 9-65 31-56 A008 2251 Rear Drum Support A008 2652 Upper Rear Arm 9 - 6 4 29-13 A008 2255 Front Drum Support...
Page 448 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 4181 Fusing Unit Rail A008 3589 Blade Cleaner 29-22 23-12 A008 3595 Terminal Holder - Cleaning Bias A008 4183 Unit Lock Lever 29-21 13-53 A008 3602 Seal - Outer...
Page 449 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 5193 IC - µPD7811G A008 5643 Key Top - Darker 5-19 4 3 - 1 A008 5275 Terminal Block Harness Key Top - Select Cassette A008 5644 5-16 37-23...
Page 450 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A008 8603 Operating Instructions - Italian A007 3785 Toner Collection Bottle Cap 15-24 3 - * A008 8603 Operating Instructions - Italian A009 2345 Pad - 10 x 8 x 1 mm 13-89 57-18...
Page 451 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA01 1004 QL Filter 13-11 AA15 1016 Seal - Blade Rear 23-37 AA01 2001 PTL Filter AA15 1017 1 1 - 8 Seal - Blade Front 23-17 AA03 6001 Oil Bottle Cap...
Page 452 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. AD02 2033 Front Endblock Cover - Q/C 17-53 13-79 AG05 0011 Knob - Fusing AD02 2034 Rear Endblock Cover - Q/C Front Cover Angle 3 - 4 2 13-84 AG06 0009...
Page 453 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0223 Bushing - 8mm 9-21 5205 2965 Actuator - B5 7-33 5053 0223 Bushing - 8mm 17-49 5205 2966 Actuator - A5 7 - 3 3 5053 0223 Bushing - 8mm 33-16...
Page 454 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5211 1710 1st Mirror 5205 3981 Collar - Spring 25-13 23-34 5205 4135 5211 1711 Front Cover - Lamp Terminal 25-43 Collar - Fusing 17-50 5205 4220 Shaft - Hot Roller Stripper...
Page 455 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5215 1811 Spring - Lens Drive Wire 5215 2258 Drum Shaft 27-25 13-44 5215 1812 Lens Drive Pulley 5215 2265 27-29 Edging 13-56 5215 1816 Lens H.P.
Page 456 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 2670 Upper Regist Roller 5215 3097 Sheet 2 1 - 9 11-11 5215 2672 Bushing 5215 3101 Gear - 44T 1 1 - 2 21-20 5215 2673 Fixing Pad Bracket...
Page 457 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 3472 Development Shaft 5215 3931 Bushing - 8mm 31-26 15-15 5215 3475 Sprocket - 19T 5215 3935 31-12 Toner Collection Bottle Stopper 1 5 - 7 5215 3476 Gear - 26T 5215 3942...
Page 458 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5215 5309 Fusing Lamp - 220/240V 5403 4335 Decal - Terminal 115V 57-10 17-46 5215 5370 Drum Heater - 8W Clamp - Reflector 13-38 5409 1705 25-12 5215 5371...
Page 459 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5442 1742 Front Spring Plate - 2nd and 3rd Mirror Spring - Stripper Pawl Plate 19-12 25-22 5442 4467 5442 1748 Cleaner - Guide Rod 25-26 5442 4491 Actuator - Paper Exit Sensor...
Page 460 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 33-55 5447 9104 Shoe Adaptor 5922 2395 Safety Switch Bracket 5 9 - 9 Switch Actuator 33-56 5922 2396 5448 2803 Pad - Platen Cover 7 - 6 5922 2635 Expansion Unit Handle...
Page 461 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 0313 0040W Philips Pan Head Screw - M3 x 4 25-103 Philips Pan Head Screw - M4 x 12 0314 0120W 9-101 Philips Pan Head Screw - M3 x 5 0313 0050W 31-102 0314 0120W...
Page 462 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0434 0080W Tapping Screw - M4 x 8 11-102 0720 0030E Retaining Ring - M3 35-106 0434 0080W Tapping Screw - M4 x 8 13-108 Retaining Ring - M4 15-108...
Page 463 April 1,’87 Page and Page and Parts No. Description Index No. Parts No. Description Index No. Philips Truss Head Screw - M4 x 8 0801 1185 37-110 37-105 0964 4008W Tapping Screw with Flat Washer - M4 x 8 0802 5060 Tapping Screw - M4 x 12 13-118 39-104...
Page 464 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1100 1270 Fastening Receptacle 1102 1533 Connector - 3P 51-113 53-120 1100 1278 Terminal 1102 1559 Connector - 2P (Black) 53-121 51-114 1100 1327 1102 1567 Contact Connector - 2P...
Page 465 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1102 2061 Connector - 6P 51-149 1103 1752 49-109 Connector - 2P 1102 2099 Connector - 12P 53-125 1103 1753 Connector - 3P 47-106 1102 2113 Connector - 2P 45-101...
Page 466 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1400 0031 Transistor - 2SC458 1407 1335 IC - RF5G02-005 43-109 41-124 1400 0072 Transistor - 2SC372Y 41-112 1407 1348 IC - TD62304P 41-125 1401 0391 Transistor Array - PU4310 60V/3A 1407 1534...
Page 467 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1604 1378 Capacitor - 1µF 50V 41-157 41-143 1611 4124 Resistor - 120KOHM 1/4T ±5% 1604 1381 Capacitor - 4.7µF 50V 41-144 1611 4183 Resistor - 18KOHM 1/4T ±5% 41-158 1604 1382...
Page 468 INTERFACE BOARD (5924)
Page 469 1. lnterface Board (5924) ........... . 2...
Page 470 1. INTERFACE BOARD (5924) April 1,’87 S Y M B O L N O . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 471 1. INTERFACE BOARD (5924) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5924 5103 IC - µPD8041AC 5918 5711 Fiber Output Connector 5918 5712 Fiber Input Connector 1101 0328 Connector Pin Contact 1103 1177 Connector - 26P 1103 1733 Connector - 11P...
Page 473 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5924 5103 IC - µPD8041AC 5918 5711 Fiber Output Connector 3 - 1 3 - 2 5918 5712 Fiber Input Connector 3 - 3...
Page 474 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1101 0328 Connector Pin Contact 3-101 1103 1177 Connector - 26P 3-102 1103 1733 Connector - 11P 3-103 1103 3019 Connector - 16P 3-104 1103 3036 Connector - 26P 3-105...
Page 475 PS210 (A415)
Page 476 Paper Bank l (A415) ........... . 2 Paper Bank ll (A415) .
Page 477 1. PAPER BANK I (A415) April 1,’87...
Page 478 1. PAPER BANK I (A415) April 1,’87 Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A415 1210 Expansion Relay Unit 0314 0060W Philips Pan Head Screw - M4 x 6 A415 8610 Installation Procedure - English 0434 0080W Tapping Pan Head Screw - M4 x 12 A415 8625...
Page 479 2. PAPER BANK II (A415) April 1,’87...
Page 480 2. PAPER BANK II (A415) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5920 2340 Left Cover Paper Feed Guide A008 4715 A415 2252 Left Paper Guide A415 2229 Upper Paper Guide 5920 2251 Feed Relay Drive Roller 5920 2139 Sensor Feeler Cover...
Page 481 April 1,’87 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Right Paper Guide 0434 0080W Tapping Pan Head Screw - M4 x 12 A415 2129 5205 2698 Relay Roller Spring 0314 0120W Philips Pan Head Screw - M4 x 12 5922 2067 Feeler Shaft 0313 0100W...
Page 482 3. PAPER BANK Ill (A415) April 1,’87...
Page 483 3. PAPER BANK Ill (A415) Q’ty Per Index Index Q’ty Per Description Parts No. Parts No. Description Assembly Assembly 5922 2334 Lower Guide Plate A008 2656 Lower Lift Arm 5922 2333 Expansion Relay Feed Guide A008 2659 Lower Rear Arm 5922 2636 Rubber Seal 5446 5178...
Page 484 April 1,’87 Index Q’ty Per Parts No. Description Assembly Philips Pan Head Screw - M4 x 12 0314 0120W 0434 0080W Tapping Screw - M4 x 8 Philips Pan Head Screw - M5 x 8 0314 0080W Tapping Screw with Flat Washer - M4 x 10 0964 4010W Philips Pan Head Screw - M3 x 12 0313 0120W...
Page 485 4. PAPER BANK BOARD (A415) April 1,’87 SYMBOL P R I N T E D N U M B E R T H E B O A R D I N D E X N o . R E F E R E N C E N U M B E R N E X T P A G E...
Page 486 4. PAPER BANK BOARD (A415) April 1,’87 Index Index Q’ty Per Q‘ty Per Parts No. Parts No. Description Description Assembly Assembly Paper Bank Board 5920 5101 1102 2365 Connector - 6P 1102 2366 Connector - 8P 1103 1726 Connector - 4P 1103 1729 Connector - 7P 1103 1731...
Page 487 5. PAPER BANK HARNESS (A415) April 1,’87...
Page 488 5. PAPER BANK HARNESS (A415) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 5920 5201 5th Feed Harness - Paper Size 1102 2367 Connector - 6P 5920 5202 4th Feed Harness 1102 2368 Connector - 8P 5920 5203 5th Feed Harness - Paper Feed...
Page 489 PARTS INDEX...
Page 490 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A415 1210 Expansion Relay Unit A008 2555 Arm Pad Ass’y 3 - * 5-54 A415 2125 A008 2555 Rear Cassette Holder Arm Pad Ass’y 7 - 2 0 5 - 4 2 A415 2125...
Page 491 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5053 0223 5442 2642 Shoulder Screw - M3 Bushing - 8mm 5 - 1 3 5 - 5 3 5053 0223 Bushing - 8mm 5442 2642 Shoulder Screw - M3 7 - 8...
Page 492 April 1,’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5922 2236 Feed Roller Shaft 5920 2310 4th Feed Upper Stay 5 - 5 7 - 6 5922 2237 Sensor Bracket 5920 2340 Left Cover 5 - 1 5 - 2 7 5922 2237...
Page 493 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1100 1172 Fastening Receptacle 0313 0040W Philips Pan Head Screw - M3 x 4 11-101 3-108 1100 1239 0313 0100W Philips Pan Head Screw - M3 x 10 Pin - Mate-N-Lock 11-102 5-103...
Page 494 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1402 0467 Diode - S5566G 9-111...
Page 495 RT15 (A912)
Page 496 1. LCT I (A912) ............2 2.
Page 497 1. LCT I (A912) April 1,’87...
Page 498 1. LCT I (A912) Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A912 8610 Installation Procedure - 115V 0434 0060W Tapping Screw - M4 x 6 Installation Procedure - 220V/240V A912 8615 0434 0100W Tapping Screw - M4 x 10 A912 2621 Top Cover...
Page 499 2. LCT II (A912) April 1,’87...
Page 500 2. LCT II (A912) April 1,’87 Index Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A912 2573 Lift Stay A912 2570 Rear Side Plate A912 2587 Front Inner Cover A912 2565 Front Mounting Bracket - Type B A912 2575 Front Paper Guide A912 2561...
Page 501 3. LCT Ill (A912) April 1,’87...
Page 502 3. LCT Ill (A912) Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly Tray Drive Motor - AC 7/8W/115V A912 2555 Trans Cover 5446 5411 Tray Drive Motor - AC 7/8W/220V A912 2556 Shield Plate 5446 5412 Worm Gear - M5 x 5 Transformer - 115V, 220V, 240V/30W...
Page 503 April 1,’87 Q’ty Per Index Description Parts No. Assembly Circuit Breaker - 115V 1107 0487 Parallel Key 0930 0400 1602 0974 Noise Filter - 220/240V...
Page 504 4. LCT BOARD (A912) April 1,’87 S Y M B O L N O . P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o .
Page 505 4. LCT BOARD (A912) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A912 5103 Tray Control 1103 1247 Connector - 3P 1103 1729 Connector - 7P 1103 1730 Connector - 8P 1103 1739 Connector - 3P 1103 1743 Connector - 7P...
Page 506 5. LCT HARNESS (A912) April 1,’87...
Page 507 5. LCT HARNESS (A912) April 1,’87 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A912 5205 Interface Harness 1102 1745 Receptacle Sleeve A912 5202 Pick-up Harness 1102 1786 Connector - 3P 1102 1815 Connector - 3P 5925 5206 DC Harness 1102 1911...
Page 509 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A912 2631 Side Cover A912 2520 Pick-up Roller - Holder 3 - 2 3 3 - 5 A912 2640 Front Guide Post A912 2528 Pick-up Roller 3 - 2 5 5 - 1 4...
Page 510 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. AA06 6011 Spring - Paper Position Feeler 5053 0223 Bushing - 8mm 3 - 1 6 7 - 4 AA14 8023 Bushing - 10mm - Long - 7mm Feeler Shaft 3 - 1 4 5053 0419...
Page 511 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 5925 5215 AC Harness - 220/240V 1 1 - 5 5897 1498 Harness Cover 2 5 - 3 2 5925 5216 Noise Filter Harness 5897 1514 Noise Filter Bracket - 220V/240V 7 - 3 8...
Page 512 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 0313 0060W Philips Pan Head Screw - M3 x 6 1100 1238 Pin - MATE-N-LOCK 5-101 11-105 0313 0120W Philips Pan Head Screw - M3 x 12 1100 1239 Pin - MATE-N-LOCK 5-102...
Page 513 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1611 4564V Resistor - 560OHM 1/4W 9-128 1103 1730 Connector - 8P 9-103 1103 1739 Connector - 3P 9-104 1103 1743 Connector - 7P 9-105 1103 1757 Connector - 7P...
Page 514 SORTER ADAPTER (A910)
Page 516 1. SORTER ADAPTER (A910) April 1,’87...
Page 517 1. SORTER ADAPTER (A910) April 1,’87 Index Q’ty Per Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 6805 1231 Upper Guide Plate - Large A411 2531 Knob Cap 6805 1211 Lower Guide Plate 6805 1221 Upper Guide Plate - Small 6805 1631 Rear Cover Bracket 6805 1311...
Page 518 PARTS INDEX...
Page 519 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A411 2531 Knob Cap A910 1611 Front Cover 3 - 2 3 - 1 3 A910 1621 Rear Cover 3 - 1 0 A910 6511 Decal - Duplex Exit 3 - 1 5...
Page 520 April 1,’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 0314 0080W 5053 0447 Bushing - 6mm Philips Pan Head Screw - M4 x 8 3 - 7 3-101 0344 0080D Philips Truss Head Screw - M4 x 8 6769 1127 Lower Mounting Stud 3-102...

Ricoh FT556 Service Manual

Ricoh Ft5560

Installation

Installation Requirements

Component Installation Procedure

System Configuration Table

Paper Bank Installation

Large Capacity Tray Installation

Copier Installation

Duplex Unit Installation

Mini Sorter Installation

MIDI Sorter Installation

Document Feeder Installation

Color Unit Installation

Preparation for Transporting the Copier

Service Tables

Service Program Mode Operation

Service Remarks

Optics

Development and Toner Supply

Cleaning

Pre-Quenching

Paper Feed

Copy Image

Corona

Drum Current Adjustment

Large Capacity Tray

Duplex Unit

MIDI Sorter

Document Feeder Ardf

Electrical Data

Index to Parts Catalog

Table of Contents

Ardf (A418)

Quick Links

Chapters

Related Manuals for Ricoh FT556

Summary of Contents for Ricoh FT556