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WAGO 753-661/000-004 Manual (132 pages)

4FDI 24V PROFIsafe

Brand: WAGO | Category: I/O Systems | Size: 5.73 MB

Table of Contents
3
Table of Contents
5
Notes about this Documentation
7
Validity of this Documentation
7
Copyright
7
Symbols
8
Number Notation
9
Font Conventions
9
Table 1: Number Notation
9
Table 2: Font Conventions
9
Important Notes
10
Legal Bases
10
Subject to Changes
10
Personnel Qualifications
10
Use of the 750 Series in Compliance with Underlying Provisions
10
Technical Condition of Specified Devices
11
Safety Advice (Precautions)
12
Device Description
16
View
18
Figure 1: View
18
Table 3: Legend for Figure "View
18
Connectors
19
Data Contacts/Local Bus
19
Figure 2: Data Contacts
19
Power Jumper Contacts/Field Supply
20
Figure 3: Power Jumper Contacts
20
Table 4: Legend for Figure "Power Jumper Contacts
20
CAGE CLAMP ® Connectors
22
Figure 4: CAGE CLAMP ® Connectors
22
Table 5: Legend for Figure "CAGE CLAMP ® Connectors
22
Display Elements
23
Figure 5: Indicators, Inputs 1
23
Table 6: Legend for Figure "Indicators, Inputs 1
23
Figure 6: Communication/I/O Module Status Indicators
24
Table 7: Legend for Figure "Communication/I/O Module Status Indicators
24
Operating Elements
25
Figure 7: Coding Switch for the Profisafe Address (Set to 1018)
25
Schematic Diagrams
26
Input Block Diagram
26
Figure 8: Schematic Diagram
26
Figure 9: Input Block Diagram
26
Technical Data
27
Device Data
27
Power Supply
27
Communication
27
Table 8: Technical Data - Device
27
Table 9: Technical Data - Power Supply Via Local Bus
27
Table 10: Technical Data - Power Supply Via Power Jumper Contacts
27
Table 11: Technical Data - Communication
27
Digital Inputs
28
Digital Clock Outputs
28
Table 12: Technical Data - Digital Inputs
28
Table 13: Technical Data - Digital Clock Outputs
28
Safety Parameters
29
Single-Channel Safety Application, Duration of Use: 20 Years
29
Table 14: Safety Parameters for Single-Channel Safety Application - 20 Years
29
Dual-Channel Safety Application, Duration of Use: 20 Years
30
Table 15: Safety Parameters for Dual-Channel Safety Application - 20 Years
30
Connection Type
31
Climatic Environmental Conditions
31
Table 16: Technical Data - Field Wiring
31
Table 17: Technical Data - Power Jumper Contacts
31
Table 18: Technical Data - Data Contacts
31
Table 19: Technical Data - Climatic Environmental Conditions
31
Safety Response Time
32
Safety Response Time of the Digital Inputs
32
Safety Response Time of the Digital Inputs for Single-Channel Applications
32
Table 20: Safety Response Time of the Digital Inputs T(SR) in Ms in Single
32
Safety Response Time of the Digital Inputs in Dual-Channel Applications
34
Table 21: Safety Response Time of the Digital Inputs T(SR) in Ms in Dual
34
Approvals
35
Applications
36
Standards and Guidelines
37
Transport and Storage Conditions
38
Process Image
39
Table 22: Profisafe Process Image
39
Table 23: Input Process Value
39
Table 24: Input Channel Status Byte
39
Table 25: Profisafe Status Byte
39
Table 26: Profisafe Control Byte
39
Mounting
41
Mounting Sequence
42
Inserting and Removing Devices
43
Inserting the I/O Module
43
Figure 10: Insert I/O Module (Example)
43
Figure 11: Snap the I/O Module into Place (Example)
43
Removing the I/O Module
44
Figure 12: Removing the I/O Module (Example)
44
I/O Modules with Pluggable Wiring Level (Series 753)
45
Figure 13: Plug and I/O Module
45
Figure 14: Assignment of I/O Module to Plug Using Mini-WSB Tags
45
Coding
46
Figure 15: Attachment of Cable Binders
46
Figure 16: Assembling the Coding Fingers
46
Figure 17: Inserting the Coding Fingers
46
Figure 18: Plugging the Plug into Place
47
Figure 19: "Sure Match" Coding Fingers
47
Plug Removal
48
Figure 20: Pulling the Pull Tab
48
Figure 21: Removing the Plug Without Tools
48
Figure 22: Removing the Plug Using a Screwdriver
48
Connect Devices
49
Connecting a Conductor to the CAGE CLAMP
49
Figure 23: Connecting a Conductor to a CAGE CLAMP
49
Additional Information on the Power Supply
50
Disturbances in the Supply Voltage
50
Commissioning
51
Commissioning and Maintenance Instructions
51
Duration of Use
51
Figure 24: Example of a Serial Number
51
Adding or Replacing Components
52
Setting the Profisafe Address
52
Setting the Profisafe Address Using the Coding Switch
53
Setting the Profisafe Address Using the WAGO Parameterization Tool
53
Parameterization of the F I/O Module with the WAGO Parameterization Tool
54
ONLINE Mode
55
Reading Iparameters from the Module or Parameter File
55
Figure 25: Start View of WAGO Safety Editor
55
Writing Iparameters to the Module or Parameter File
56
OFFLINE Mode
57
Reading from a Parameter File
57
Writing to a Parameter File
57
Other Services for OFFLINE and ONLINE Mode
58
Comparing Iparameter Sets
58
Change Password
58
Description of the Call Options
59
Indirect Start Via WAGO-I/O-CHECK from the Operating System
59
Direct Start from the Operating System
60
Indirect Start Via WAGO-I/O-CHECK from the Configuration Program (Device Level TCI Conformance Class 2)
60
Indirect Start Via WAGO-I/O-CHECK from the Configuration Program (Module Level TCI Conformance Class 2)
60
Direct Start from the Configuration Program (Module Level TCI Conformance Class 3 ONLINE)
60
Direct Start from the Configuration Program (Device Level TCI OFFLINE)
60
Direct Start from the Configuration Program (Module Level TCI OFFLINE)
61
Adjustable Parameters for Digital Inputs
61
Table 27: Adjustable Parameters for Digital Inputs
61
Input Filter Time Parameter
62
Short Circuit Test IX Parameter
63
753-661/000-004 4FDI 24V Profisafe
63
Table 28: Assignment of Inputs to Clock Outputs
63
Table 29: Error Detection
64
Test Pulse Duration Parameter
65
Pre-Evaluation Parameter
65
Table 30: Equivalent Pre-Evaluation
66
Discrepancy Time IX and IX+1 Parameter
67
Table 31: Antivalent Pre-Evaluation
67
Table 32: Maximum Duration of a Deviation from the Valence Rule to Avoid
70
Table 33: Minimum Duration of a Deviation from the Valence Rule to Detect
71
Restart Inhibit IX and IX+1 Parameter
72
Table 34: Required Signal States to Allow Acknowledgement When Restart
72
Operating Mode Parameter
73
Programming the Safe PLC
74
F I/O Module with Ipar Server
76
F I/O Module with Ipar Functionality from WAGO
76
F I/O Module Without Ipar Server
76
Connection Examples
77
Connection Examples for Digital Inputs
77
Emergency off Connection, Single-Channel
78
Figure 26: Connection 4 × Emergency Off, Single-Channel, Short Circuit Test
78
Figure 27: Connection 4 × Emergency Off, Single-Channel, Short Circuit Test
78
Emergency Stop Connection, Dual-Channel, Equivalent Pre-Evaluation
80
Figure 28: Connection 2 × Emergency-Off Switch, Dual Channel, Equivalent
80
Protective Door Monitoring Connection, Dual-Channel, Antivalent Pre-Evaluation
81
Figure 29: Connection 1 × Interlock Monitoring, Dual Channel, Antivalent Pre
81
Connection Example for Digital Inputs in "Rotary Table" Operating Mode (1 of N)
82
Figure 30: Connection 1 × Mode Selector Switch
82
Diagnostics
83
Error Detection
83
Errors and Error Types
84
Table 35: Errors and Error Types
84
Behavior in Case of Error
85
Channel Errors
85
Channel Pair Errors
85
Module Errors
86
Configuration/Communication Errors
86
Error Diagnostics
87
Table 36: Diagnostic Messages
87
Acknowledging Error Messages
94
Error Acknowledgment
94
Figure 31: Schematic Representation of Acknowledgement
94
Signal Sequence Diagramms
96
Figure 32: Signal Sequence: User Acknowledgement of Channel Error
96
Figure 33: Signal Sequence: Communication Error
96
Service
97
Replacing the F I/O Module
97
Procedure
97
F I/O Module with Ipar Server Functionality
98
Profisafe Address Set Using the Coding Switch
98
Profisafe Address Set Using the Parameterization Tool
98
F I/O Module Without Ipar Server Functionality
99
Profisafe Address Set Using the Coding Switch
99
Profisafe Address Set Using the Parameterization Tool
99
Firmware Update
100
Use in Hazardous Environments
102
Marking Configuration Examples
103
Marking for Europe According to ATEX and Iecex
103
Figure 34: Marking Example Per ATEX and Iecex
103
Figure 35: Text Detail - Marking Example Per ATEX and Iecex
103
Table 37: Description of the Marking Example Per ATEX and Iecex
104
Figure 36: Marking Example of an Approved I/O Module Ex I Per ATEX and
105
Figure 37: Text Detail - Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
105
Table 38: Description of the Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
106
Marking for the United States of America (NEC) and Canada (CEC)
107
Figure 38: Marking Example According to NEC
107
Figure 39: Text Detail - Marking Example According to NEC 500
107
Table 39: Description of Marking Example According to NEC 500
107
Figure 40: Text Detail - Marking Example for Approved I/O Module Ex I
108
Figure 41: Text Detail - Marking Example for Approved I/O Module Ex I
108
Table 40: Description of Marking Example for Approved I/O Module Ex I
108
Figure 42: Text Detail - Marking Example for Approved I/O Module Ex I
109
Installation Regulations
110
Special Notes Including Explosion Protection
110
Special Notes Regarding UL Hazardous Location
112
Appendix
113
Profisafe
113
Figure 43: Mixed Operation of Safety-Related and Non-Safety-Related I/O
113
Figure 44: Profisafe Layer Model
114
Individual Parameters (Iparameters)
115
Figure 45: Ipar Server
115
Overview of Profisafe F Parameters
116
Profisafe Certificates
119
Glossary
120
List of Figures
128
List of Tables
130

WAGO Categories

I/O Systems Control Unit

Power Supply

Switch Controller

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WAGO 753-661/000-004 Manual (132 pages)

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