Installation Instructions For Bonding In New Door Outer Panel - Volkswagen Golf 2004 Workshop Manual

Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
– Once adhesive bead has been cut through to just over half
way in step one, turn reel device -2- around and insert cord
-5- in side still bonded.
– Hold retaining rail -3- and outer skin -1- together securely
when cutting through adhesive bead further.
– Cut through second half of adhesive bead.
1.9.2 Installing retaining rail
– Cut away remainder of adhesive bead to a minimum on outer
panel with the greatest of care, ensuring that no damage is
caused to the paintwork.
– Remainder of work procedure is described in chapter entitled
"Installing new door outer panel"
Note
Observe also "instructions for bonding in new door outer panel"
when installing a new retaining rail.
– In place of removed retaining rail, install a new retaining rail
on the door inner panel.
– Apply adhesive to new retaining rail.
– Tighten screws to secure door panel on lower edge and on
retaining rail still in place.
– Secure door outer panel on new retaining rail with fixing
blocks.
1.10 Installation instructions for bonding in
new door outer panel
Note
If both door outer panels on one side have to be renewed, the
♦
sequence must be observed. The rear door outer panel is
aligned and bonded in first, followed immediately by the front
door outer panel. The long fixing blocks must be bonded in
from the rear door outer panel to the front door outer panel.
If the door outer panel CDP coating is damaged on inside in
♦
bonding area, or if this area has paint on it, this area must be
primed with glass/paint primer D 009 200 02.
The 1K window adhesive DH 009 100 must be heated in car‐
♦
tridge heater -V.A.G 1939 A- for 20 minutes.
102
Rep. Gr.58 - Rear doors, door components
⇒ page 58