Malaguti MADISON 400 Manuals

Malaguti MADISON 400 Manuals

Manuals and User Guides for Malaguti MADISON 400. We have 1 Malaguti MADISON 400 manual available for free PDF download: Owner's Manual

Malaguti MADISON 400 Owner's Manual

Malaguti MADISON 400 Owner's Manual (390 pages)

Brand: Malaguti | Category: Scooter | Size: 40.33 MB

Table of Contents

Symbols
3
Abbreviations
3
Pre-Delivery
5
Desembalaje
5
- Table of Contents
  7
- Unpacking
  13
- Identification Data
  15
- Identification of Main Components (Right Side)
  16
- Elementos Principales
  16
- Handlebar Controls
  19
- Right Control
  19
Mandos en el Manillar
19
- Left Control
  21
- Seguro de Dirección
  23
- Steering Lock
  23
- Keys
  23
- Starting
  23
- Starter/Keys
  23
- Side Stand
  24
Caballete Lateral
24
Dashboard
25
Tablero de
25
- Digital Dashboard
  26
- Functions “CHECK”
  26
- Starting Failure
  27
El Motor
27
- Tubeless Tyres
  28
- Pressure Control
  28
- Neumáticos
  28
- Fuel Tank
  29
- Depósito
  29
- Level Control
  31
- Coolant Tank
  31
Olio Motore
32
- Motor Oil
  33
- Testing
  33
- Oil Change
  33
Aceite Motor
33
- Level Checking
  35
- Replacement
  35
Transmission Oil
35
Brakes Oil (Front and Rear)
36
Aceite Frenos
36
Brakes Oil Topping up
37
Frenos
37
- Lubricants
  38
- Idling Speed Adjustment
  39
Ajuste
39
- Shock Absorbers Adjustment
  41
- Tightening Controls
  41
- Steering
  43
- Lash Control
  43
- Handlebar Inclination Adjustment
  43
- Handlebar “Tightening” Control
  43
- Saddle Adjustment
  45
Ajuste Enganche
45
- Body
  47
- Fairing Components
  47
- Assembling Pre-Arrangement (Pre-Delivery Operations)
  49
- Windscreen
  49
- Side Mirrors Assembly
  51
- Desmontaje
  53
  - Side Mirrors Removal
    53
  - (Pre-Delivery Operation)
    54
  - Plate Assembly
    54
  - Front
    55
  - Handlebar Cover Removal
    55
  - Rear
    55
  - Shield Removal
    57
- Svitare Le Viti (V2 - F. 15)
  58
  - Drainer Removal
    59
  - Brakes Lever Control
    61
  - Dashboard Removal
    61
- Svitare Le Viti (V2 - F. 16)
  62
  - Handlebar Controls Removal
    63
  - Front Fender Removal
    65
  - Leg-Mudguard Removal
    65
  - Under-Shield Fender
    65
- Svitare Le Viti (V2 - F. 17)
  68
  - Kickstand Removal
    69
  - Footboard Removal
    71
  - Helmet Compartment Removal
    71
- Cs - Nm
  72
- Cs - Nm 2 ± 10% V
  72
- Abmontieren des Frontschutzplattes
  74
  - Rear Fairing Removal
    75
  - Saddle Removal
    75
- Die Schrauben (V2 - Abb. 17)
  76
  - Rear Fender Removal
    79
  - Removing the Case
    79
  - Removing the Engine Case
    79
  - "Tail" Removal
    81
  - Mud-Flap Removal
    81
  - Front Wheel Removal
    83
  - Rear Wheel Removal
    85
  - Brake Distributor Removal
    87
  - Brake Pumps Removal
    87
  - Desmontaje Distribuidor de
    87
  - Front Brake Caliper Unit Removal
    89
  - Rear Brake Caliper Unit Removal
    89
  - Control Desgaste Pastillas Freno
    91
  - Front Caliper Unit Replacement
    91
  - Front/Rear Brake Pads Wear Control
    91
  - Rear Caliper Unit Replacement
    93
  - Desmontaje Silen Ciador de Escape
    95
  - Silencer Removal
    95
  - Fork
    97
  - Fork Leg Removal
    97
- Horquilla
  97
- Leg Stripping
  99
- Fork Oil
  99
- Level Check
  99
- Fork Oil Replacement
  101
- Complete Fork Removal
  101
- To Remove the Handlebar
  101
- To Remove the Fork
  103
- Key-Switch Removal
  103
- Acoustic Alarm Removal
  103
- Desmontaje Interruptor
  103
- Fuel Tank Removal
  105
- To Empty the Tank
  105
- To Remove the Tank
  105
- Floating Unit Removal
  107
- Air Cleaner
  111
- Engine Removal
  113
- Dimensional Frame Check
  115
- The Two Headlights
  117
- Light Bulbs Replacement
  117
- Luminous Beam Adjustment
  121
- Tail Light
  121
- Direction Indicators
  123
- Front Direction Indicators
  123
- Rear Direction Indicators
  123
- Bulb Replacement
  123
- Regulator
  125
- Electric Fan Thermostat
  125
- Spark Coil
  125
- Battery
  127
- Fuses
  127
- Left Side Harnesses
  129
- Right Side Harnesses
  130
- Wiring Diagram
  131
- Electric Cable Colour Coding
  132
- Remoción
  136
- Publication Updates
  137
- Notes for Easy Consultation
  138
- Page Layout
  138
- Modified Pages
  139
- Additional Pages
  139
Madison
141
- Ignition Coil
  143
- Electric Starting
  145
- Key Commutator
  145
- Engine Stop Switch
  145
- Side Stand Switch
  149
- Starting Motor
  151
- Check Ground in the White/Red
  153
- Check Tension in the Red Cable
  153
- Check “Start” Button
  155
- Check Ground in the Black Cable of the Harness Connector
  155
- Check Continuity in the White/Red Cable
  155
- Check the Battery Recharge
  157
- Check Charging Tension
  157
- Check the Resistance of the Charging Coil
  157
- The Fuel Indicator Does Not Work
  159
- Check Fuel Indicator
  159
- Check the Instrument Panel Indicator
  159
- Check Continuity in the Gray Cable
  159
- Low Fuel Warning Light
  161
- The Temperature Indicator Does Not Work
  163
- Check the Temperature Indicator
  163
- Check the Temperature Indicator of the Instrument Panel
  163
- Check the Continuity of the Brown/Black
  165
- Check the “Turn” Indicator Switch
  165
- Check the Intermittent Tension
  165
- The Left/Right Indicator Lights Do Not Work
  165
- The Radiator’s Fan Does Not Work
  167
- Check the Thermic Switch
  167
- The Acoustic Alarm Does Not Work
  169
- 12 Volt Outlet Does Not Work
  171
- The High Beam, the Low Beam, the Running Light, the Instrument Board Light and the Rear Light Do Not Work
  173
- The High Beam Does Not Work
  175
- The Low Beam Does Not Work
  177
- The High Beam Led Does Not Work
  179
- The “Passing” Button (Right Commutator) Does Not Work
  181
- The Tail-Light and the Instrument Panel Lighting System Do Not Work
  183
- The Stop Light Does Not Work
  185
- The Digit Device Does Not Work
  187
- Check Tension
  187
- Check Ground in the Black Cable
  187
- Check the Supply of the “Mode” Button
  189
- The Digit Device Does Not Change Function
  189
- Check “Mode” Button
  189
- The Digit Clock Does Not Work
  191
- The Revolution Counter Does Not Work
  193
- The Digital and Analog Km-Indicators Do Not Work
  193
- Only the Analog Km-Indicator Does Not Work
  195
- Air Temperature Function
  197
- “Ice” Pilot Light
  197
- Oil Check Pilot Light
  199
- Oil Pressure Indicator Pilot Light
  199
- Location of Electrical Components
  201
- Workshop Manuals
  206
- Editing Symbols
  212
- General Work Procedures
  216
- Advice
  216
- Warnings
  218
- Periodical Maintenance Schedule
  226
- Engine Disassembly
  228
- Special Tools
  229
- Casing and Buffers
  230
- Thermal Unit
  258
- Transmission Halfcase
  292
- Flywheel Half-Case
  294
- Countershaft Bearing
  294
- Clutch Housing Cover
  294
- Flywheel Cover
  296
- Pre-Assembly of Head
  296
- Pre-Assembly of Piston and Cylinder
  304
- Pre-Assembly of Flywheel Cover
  306
- Assembling the Lubrication System
  310
- Freewheel on Flywheel Rotor
  312
- Cold Driving
  314
- Bushes
  318
- Clutch Half-Case
  318
- Assembling the Engine
  320
- Assembling the Reduction Gear
  326
- Graphite Grease
  326
- Intake Shaft
  326
- Assembling the Lubricating System
  332
- Assembling the Countershaft Gear
  336
- Assembling the Timing System
  338
- Assembling the Thermal Unit + Timing System
  342
- Electric Starter
  354
- Front Variable Speed Drive and Clutch
  356
- Starting Transmission + Complete Flywheel Rotor
  360
- Assembling Flywheel Cover
  362
- Checks – Repairs – Maintenance
  366
- Small End of Connecting Rod-Piston Pin Coupling
  367
- Table Cylinder - Piston
  367
- Cylinder-Piston Coupling
  368
- Selection Check Points
  368
- Valves
  369
- Checking Valve Seats on Head
  370
- Checks
  371
- Cylinder
  372
- Piston
  372
- Small End of Connecting Rod
  374
- Piston Rings
  374
- Assembling the Rings on the Piston
  374
- Piston Pin
  374
- Opening the Oil Pump
  376
- Removing the Oil Pump Snap Ring
  376
- Check Outer Rotor Clearance
  376
- Check Clearance between Rotors
  376
- Oil Pump
  378
- Check Rotor-Pump Case Clearance
  378
- Closing the Oil Pump
  378
- Inner Rotor Spindle
  378
- Checking the Driving Shaft
  380
- Check the Radial Clearance
  380
- Check Permitted Misalignment of Driving Shaft
  380
- Running Clearance between Assembled Bushing and Shaft
  381
- Engine Oil Level
  382
- Changing the Oil
  383
- Lubricating System
  384
- Spark Advance
  385
- Carburettor
  386
- Front Variable-Speed Drive
  389
- Disassembling the Mobile Half-Pulley
  389
- Assembly
  389

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