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NOVAJET PROe
User Manuals: ENCAD NOVAJET PROe Color Inkjet Printer
Manuals and User Guides for ENCAD NOVAJET PROe Color Inkjet Printer. We have
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ENCAD NOVAJET PROe Color Inkjet Printer manual available for free PDF download: Service Manual
ENCAD NOVAJET PROe Service Manual (162 pages)
NOVAJET PROe Series Color Inkjet Printer
Brand:
ENCAD
| Category:
Printer
| Size: 1 MB
Table of Contents
User Instructions
5
Material Safety Data Sheet
7
Table of Contents
9
List of Tables
16
Chapter 1 General Description
17
Introduction
17
Overview
19
Related Publications
19
Electrostatic Discharge (ESD) Sensitivity
19
Warnings, Cautions, and Notes
20
Printer Specifications
21
Contents of this Service Manual
22
Technical Support
24
Chapter 2 Theory of Operation
25
Introduction
25
Novajet Proe Printer General Block Diagram
25
General Block Diagram
26
Paper (Media) Axis Drive
27
The Carrier Axis Drive
28
Media Feed and Take-Up System
29
Main Printed Circuit Board (MPCB)
30
Microprocessor
31
Gate Array
31
Memory Circuits
32
Stepper Motor Controller
34
Servo Motor Controller
36
Quadrature Signal Generation
37
Interface Circuits: Serial & Parallel
38
Carrier Assembly Circuits
39
Keypad
40
Power Supply
41
Beeper and Fans
41
Chapter 3 Maintenance
43
Introduction
43
Scheduled Maintenance
43
Cleaning Procedures
44
External Cleaning
44
Slide Shaft Cleaning
44
Service Station Cleaning
45
Linear Encoder Strip Cleaning
46
Cartridge Dimples Cleaning
47
Flex Cable Contact Cleaning
48
Clean and Inspect Stepper Motor Gears
48
Clean and Inspect MPCB
49
Clean and Inspect Carrier Assembly
49
Reseat Connectors on MPCB and Carrier Board
50
MPCB Connection Locations
51
Replace Carrier Bushings
52
Servo Motor Winding Resistance Check
53
Stepper Motor Winding Resistance Check
54
Power Feed and Take-Up Motor Winding Resistance Check
55
Banding: Hardware Vs Software
56
Alignments/Adjustments
57
Slide Shaft Profile Adjustment
57
Dial Gauge Micrometer Assembly
58
Slide Shaft Profile Adjustment
59
Head Height Alignment Procedure
60
Setting up Tools from Height Gauge Kit
61
Test Cartridge Installed
62
Color Calibration
63
Color Calibration
64
Utility Menu
65
Deadband Alignment
66
Service Menu
67
Calibration (Deadband) Menu
68
Paper Axis Calibration
69
Calibration Menu
70
Diagnostics Menu
71
Accessory Menu
72
Limited Access Menu
73
NVRAM Clear and Clock Reset Menu
74
Firmware Downloading
75
Internal Cabling and Signal Flow Diagrams
76
MPCB Connections Diagram
77
Carrier PCB Connections Diagram
78
Leg Harness Connections Diagram
79
Chapter 4 Troubleshooting
81
Introduction
81
No Power
81
Media Does Not Move
82
Internal ERROR "Carriage Axis Failure
83
Internal ERROR "Encoder Sensor Failure
84
Internal ERROR "Paper Sensor Failure
84
Internal ERROR "Auto-Sensor Failure
84
Internal ERROR "Trailing Cable Failure
85
Internal ERROR "MPCB Failure
85
Does Not Print
85
Ink Cartridge Misfiring
85
Paper Skewing
87
Printer Output Is Banding
87
Keypad Locked-Up or Not Functioning Properly
88
Noisy Operation
89
Line Quality Degraded
90
Fan Does Not Power up
91
Media Take-Up Motor Not Operating, Sensor Works
91
Media Feed Motor Not Operating, Sensor Works
92
Media Feed and Take-Up Motors Not Operating, both Sensors Working
92
Media Feed or Take-Up Sensor(S) Not Operating
93
Chapter 5 Assembly\Disassembly
95
Introduction
95
Remove the Left, Top, and Right Covers
96
Right Cover Assembly Removal/Installation
97
Left Cover Assembly Removal/Installation
98
Install the Left, Top, and Right Covers
99
Remove the Keypad, Display, and Display Power Converter
100
Install the Keypad, Display, and Display Power Converter
102
Remove Extra Memory (SIMM)
103
Install Extra Memory (SIMM)
104
Remove the MPCB (Main Printed Circuit Board)
104
MPCB Removal
106
Install the MPCB
107
Remove Power Supply, Cooling Fan, and AC Entry Module
108
Power Supply Removal
109
Install the Power Supply, Cooling Fan, and AC Entry Module
110
Remove Servo Motor
111
Slacken Carrier Belt
112
Install Servo Motor
113
Remove the Ink Delivery System
114
Electronics Cover Removal
115
Disconnect Ink Delivery System Link
116
Install the Ink Delivery System
117
Remove the Carrier Assembly, Carrier Belt, and the Frame Tensioner
117
Strain Relief Removal/Installation
118
Frame Tensioner
119
Install the Carrier Assembly, Carrier Belt, and the Frame Tensioner
120
Remove the Carrier PCB
122
Carrier PCB Removal/Installation
123
Install the Carrier PCB
124
Remove the Paper Sensor or the Encoder Sensor
124
Paper and Encoder Sensor Removal
125
Install the Paper Sensor or the Encoder Sensor
126
Replacing the Carrier Bushings
127
Carrier Bushing Removal
128
Remove the Service Station, Seals, and Wipers
129
Install the Service Station, Seals, and Wipers
130
Remove the Trailing Cable Assembly
131
Install the Trailing Cable Assembly
132
Remove the Stabilizer Bracket and Encoder Strip
133
Stabilizer Bracket Installation/Removal
134
Install the Stabilizer Bracket and Encoder Strip
135
Remove the Y-Arm Assembly, Pinch Rollers, Slide Shaft, and Auto-Load Sensor
135
Y-Arm Installation/Removal
136
Install the Y-Arm Assembly, Pinch Rollers, Slide Shaft, and Auto-Load Sensor
137
Remove the Lower Roller Assembly, Stepper Motor and Vacuum Fan
139
Inner Platen Assembly/Disassembly
140
Install the Lower Roller Assembly, Stepper Motor and Vacuum Fan
142
Inside Platen, Right Side
144
Remove the Media Take-Up and Feed Sensor Brackets and Sensors
145
Install the Media Take-Up and Feed Sensor Brackets and Sensors
146
Remove the Media Take-Up and Feed Motors
147
Install the Media Take-Up and Feed Motors
148
Remove the Media Drying Fans
149
Install the Media Drying Fans
150
Chapter 6 Parts List
151
Left Side Parts Breakdown
154
Platen and above Parts Breakdown
155
Right Side Parts Breakdown
156
Inner Platen Parts Breakdown
157
Carrier Assembly Parts Breakdown
158
Power Feed and Take-Up Parts Breakdown
159
Index
161
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