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Manuals and User Guides for Encad CADJET. We have
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Encad CADJET manual available for free PDF download: Service Manual
Encad CADJET Service Manual (164 pages)
3D COLOR INKJET PRINTER
Brand:
Encad
| Category:
Printer
| Size: 5 MB
Table of Contents
Service Manual
1
User Instructions
3
Material Safety Data Sheet
5
Table of Contents
7
List of Tables
14
Chapter 1 General Description
15
Introduction
15
Cadjet 3D Inkjet Printer
15
Overview
17
Related Publications
17
Electrostatic Discharge (ESD) Sensitivity
17
Warnings, Cautions and Notes
18
Printer Specifications
19
Contents of this Service Manual
20
Technical Support
22
Chapter 2 Theory of Operation
23
Introduction
23
Cadjet 3D Printer General Block Diagram
23
General Block Diagram
24
Paper (Media) Axis Drive
25
The Carriage Axis Drive
26
Main Printed Circuit Board (MPCB)
27
Gate Array
28
Microprocessor
28
Flash EEPROM
29
Memory Circuits
29
Dram
30
Serial EEPROM
31
Stepper Motor Controller
31
Servo Motor Controller
33
Quadrature Signal Generation
34
Interface Circuits: Serial & Parallel
35
Carriage Assembly Circuits
36
Control Panel
37
Main Menu
37
Power Supply
38
Beeper and Fans
38
Chapter 3 Maintenance
39
Introduction
39
Scheduled Maintenance
39
Cleaning Procedures
40
External Cleaning
40
Slide Shaft Cleaning
40
Service Station Cleaning
41
Linear Encoder Strip Cleaning
42
Cartridge Dimples Cleaning
43
Encoder Strip Cleaning
43
Cartridge Dimple Region
43
Flex Cable Contact Cleaning
44
Flex Cable Contacts
44
Clean and Inspect Stepper Motor Gears
45
Clean and Inspect MPCB
45
Clean and Inspect Carriage Assembly
46
Reseat Connectors on MPCB and Carriage Board
46
Main PCB Connection Locations
47
Carriage PCB Connection Locations
47
Replace Carriage Bushings
48
Ribbon Connector Locking Mechanism
48
Servo Motor Winding Resistance Check
49
Stepper Motor Winding Resistance Check
50
Banding: Hardware Vs Software
51
Examples of Banding
51
Common Banding Causes
52
Alignments/Adjustments
54
Slide Shaft Profile Adjustment
54
Slide Shaft Profile Adjustment
55
Dial Gauge Micrometer Assembly
55
Measurement Positions for Slide Shaft
56
Head Height Alignment Procedure
57
Slide Shaft Profile Adjustment
57
Setting up Tools from Height Gauge Kit
58
Zeroing the Micrometer Gauge
59
Test Cartridge Installed
59
Color Calibration
61
Color Calibration
62
Utility Menu
63
Color Calib Menu
63
Deadband Alignments
64
Cyan Vertical Options Menu
64
Service Menu
66
Calibration (Deadband) Menu
67
Color Deadband Alignment
68
Calibration Menu
68
Color Db Menu
69
Paper Axis Calibration
70
Paper Axis Test
71
Diagnostics Menu
72
Accessory Menu
73
Limited Access Menu
75
NVRAM Clear and Clock Reset Menu
75
Firmware Download/Upgrading for the PC
76
Firmware Download/Upgrading for the MAC
77
Internal Cabling and Signal Flow Diagrams
79
MPCB Connections Diagram
80
Carriage PCB Connections Diagram
81
Chapter 4 Troubleshooting
83
Introduction
83
No Power
83
Initialization Failure
84
Media Does Not Move
84
Internal ERROR "Carriage Axis Failure
85
Internal ERROR "Encoder Sensor Failure
87
Internal ERROR "Paper Sensor Failure
87
Internal ERROR "Auto-Sensor Failure
88
Internal ERROR "MPCB Failure
88
Unrecognized Cartridges Error
88
Image Skews or Moves
89
Does Not Print
89
Ink Cartridge Misfiring
89
Paper Skewing
91
Printer Output Is Banding (Horizontal)
91
Printer Output Is Banding (Vertical)
93
Printer Output Is Banding (Horizontally and Vertically)
93
Keypad Locked-Up or Not Functioning Properly
93
Noisy Operation
94
Line Quality Degraded
95
Fan Does Not Power up
96
Initialization Troubleshooting
98
Carriage Board LED D2 and D5 Locations
99
Chapter 5 Assembly\Disassembly
101
Introduction
101
Remove the Left, Top, and Right Covers
102
Right Cover Assembly Removal/Installation
103
Left Cover Assembly Removal/Installation
104
Install the Left, Top, and Right Covers
105
Remove the Keypad, Display, and Display Power Converter
106
Install the Keypad, Display, and Display Power Converter
108
Keypad Grounding Connection
108
Remove Memory (SIMM)
109
Install Memory (SIMM)
110
Remove the MPCB (Main Printed Circuit Board)
110
MPCB Removal
112
Install the MPCB
113
Remove Power Supply, Cooling Fan, and AC Entry Module
114
Power Supply Removal
115
Install the Power Supply, Cooling Fan, and AC Entry Module
116
Cooling Fan/Ac Entry Module Removal
116
Remove Servo Motor
117
Slacken Carriage Belt
118
Install Servo Motor
119
Remove the Ink Delivery System
120
Electronics Cover Removal
121
Disconnect Ink Delivery System Link
122
Install the Ink Delivery System
123
Remove the Carriage Assembly, Carriage Belt, and the Frame Tensioner
123
Strain Relief Removal/Installation
124
Frame Tensioner
125
Carriage Belt Clamp
125
Install the Carriage Assembly, Carriage Belt, and the Frame Tensioner
126
Remove the Carriage PCB
128
Carriage PCB Removal/Installation
129
Install the Carriage PCB
130
Remove the Paper Sensor or the Encoder Sensor
131
Paper and Encoder Sensor Removal
131
Install the Paper Sensor or the Encoder Sensor
132
Paper and Encoder Sensor Installation
132
Replacing the Carriage Bushings
134
Carriage Bushing Removal
134
Carriage Bushing Installation
134
Remove the Service Station
135
Service Station Removal
135
Install the Service Station
136
Remove the Trailing Cable Assembly
136
Install the Trailing Cable Assembly
137
Remove the Stabilizer Bracket and Encoder Strip
138
Stabilizer Bracket Installation/Removal
138
Install the Stabilizer Bracket and Encoder Strip
139
Remove the Y-Arm Assembly, Pinch Rollers, Slide Shaft, and Auto-Load Sensor
140
Y-Arm Installation/Removal
141
Pinch Roller
141
Install the Y-Arm Assembly, Pinch Rollers, Slide Shaft, and Auto-Load Sensor
142
Remove the Lower Roller Assembly, Stepper Motor and Vacuum Fan
144
Inner Platen Assembly/Disassembly
145
Install the Lower Roller Assembly, Stepper Motor and Vacuum Fan
147
Stepper Motor Removal/Installation
147
Inside Platen, Right Side
149
Chapter 6 Parts List
151
Left Side Parts Breakdown
153
Platen and above Parts Breakdown
155
Right Side Parts Breakdown
157
Inner Platen Parts Breakdown
159
Carriage Assembly Parts Breakdown
161
Index
163
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