Door Removal; Installation; Door Glass Removal - Chrysler 2004 Concorde Service Manual

23 - 28 DOORS - REAR
DOOR
REMOVAL
(1) Open rear door.
(2) Mark location of hinge on door end frame.
(3) Disengage clips holding wire harness connector
and boot to hinge pillar.
(4) Remove connector from hinge pillar.
(5) Disengage clip
together on hinge pillar side of the connector.
(6) Remove door wire harness from instrument
panel harness.
(7) Remove bolts attaching check strap to hinge
pillar.
(8) Support door on suitable lifting device.
(9) Remove bolt and nut attaching lower hinge to
door end frame (Fig. 2).
(10) Steady door on lifting device and remove bolt
and nut attaching upper hinge to door end frame.
(11) Remove door from vehicle.
Fig. 2 REAR DOOR
1 - UPPER HINGE
2 - DOOR WIRE HARNESS CONNECTOR
3 - REAR DOOR
4 - CHECK STRAP
5 - LOWER HINGE

INSTALLATION

(1) Place door in position on vehicle.
(2) Engage door onto pin on upper door hinge.
(3) Steady door on lifting device and install bolt
and nut attaching upper hinge to door end frame.
Tighten the hinge bolt and nut to 28 N·m (250 in
lbs.) torque. If the double ended stud is loosen or
replaced tighten the stud to 14 N·m (120 in. lbs.)
torque.
(4) Install bolt and nut attaching lower hinge to
door end frame.
(5) Verify door alignment and operation.
attaching wire connector
(6) Connect door wire harness to instrument panel
wire harness.
(7) Attach check strap.
(8) Align door to achieve equal spacing to sur-
rounding body panels. Panels should be flush across
all gaps. If door needs to be aligned (damages or
hinge replacement) and can not be achieved, may be
necessary to remove the double ended stud and
replaced it with a bolt. This may allow extra move-
ment to achieve the proper alignment.
DOOR GLASS
REMOVAL
(1) Remove door trim panel. (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - REMOVAL)
(2) Remove watershield as necessary.
(3) Raise door glass to gain access to roller channel
to glass fasteners through holes in inner door panel.
(4) Loosen lift plate nuts attaching regulator roller
channel to glass (Fig. 3).
(5) Slide roller channel rearward to allow lift plate
nuts to pass through key hole slots in channel.
(6) Remove glass from roller channel.
(7) Raise glass upward and out of the opening at
top of door.
Fig. 3 REAR DOOR GLASS
1 - REAR DOOR
2 - LIFT PLATE NUTS
3 - GLASS ROLLER CHANNEL
INSTALLATION
(1) Lower glass into opening at top of door.
(2) Place glass in position against roller channel.
(3) Insert lift plate nuts into key hole slots in
roller channel and slide channel forward to locked
position.
(4) Tighten nuts to attach regulator roller channel
to glass and lift plate.
LH