Installation - Engine Assembly - Chrysler 2004 Concorde Service Manual

9 - 14 ENGINE
ENGINE 3.5L (Continued)
Fig. 8 AIR CLEANER WITH INLET HOSE
1 - AIR CLEANER ASSEMBLY WITH AIR INLET HOSE
2 - THROTTLE BODY
(13) Disconnect upper radiator hose at engine.
(14) Disconnect lower radiator hose at radiator.
(15) Disconnect engine oil and transmission cooler
lines at radiator.
(16) Remove power steering line bracket at left
side of radiator.
(17) Remove fasteners attaching air conditioning
condenser to radiator.
(18) Remove radiator. (Refer to 7 - COOLING/EN-
GINE/RADIATOR - REMOVAL)
(19) Remove generator. (Refer to 8 - ELECTRI-
CAL/CHARGING/GENERATOR - REMOVAL)
(20) Remove power steering pump mounting bolts
and set pump aside (Do not disconnect lines). (Refer
to 19 - STEERING/PUMP - REMOVAL)
(21) Remove air conditioning compressor mounting
bolts and set aside (Do not disconnect lines).
(22) Loosen and remove V-Band clamp at right
exhaust manifold.
(23) Remove front and rear support bracket fasten-
ers attaching right side catalytic converter down
pipe.
(24) Disconnect fuel line. (Refer to 14 - FUEL SYS-
TEM/FUEL DELIVERY/FUEL LINES - STANDARD
PROCEDURE)
(25) Disconnect throttle and speed control cables
from bracket. (Refer to 14 - FUEL SYSTEM/FUEL
INJECTION/THROTTLE
REMOVAL)
(26) Disconnect coolant hoses at coolant recovery/
pressure container.
CONTROL CABLE
(27) Disconnect all vacuum hoses.
(28) Disconnect ground straps at both cylinder
heads.
CAUTION: Upper Intake manifold is a composite
design. Therefore, manifold should be removed
before lifting engine or damage to the manifold
could occur.
(29) Remove upper intake manifold and cover
intake manifold openings with tape. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
REMOVAL)
(30) Disconnect heater hoses.
(31) Remove rear throttle body support bracket.
(32) Remove fastener for water pipe at transmis-
sion to block bolt.
(33) Remove four upper transmission to block
bolts.
(34) Disconnect all electrical connections.
(35) Hoist vehicle.
(36) Drain engine oil.
(37) Remove structural collar and mark flex plate
to torque converter position.
(38) Remove bolts holding torque converter to flex
plate.
(39) Disconnect both transmission oil cooler line
brackets from engine.
(40) Loosen and remove left exhaust manifold
V-Band clamp.
(41) For starter removal, loosen the left converter
exhaust pipe band clamp and exhaust pipe support
bracket at transaxle.
(42) Remove starter. (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - REMOVAL)
(43) Remove left engine mount bolts.
(44) Remove right engine mount bolts.
(45) Remove crankshaft position sensor. (Refer to
14 - FUEL SYSTEM/FUEL INJECTION/CRANK-
SHAFT POSITION SENSOR - REMOVAL)
(46) Remove two lower transmission to block bolts.
(47) Lower vehicle.
(48) Attach lifting device to engine.
(49) Insert floor jack with small block of wood
under transmission pan to support transmission.
(50) Hoist engine from engine compartment.

INSTALLATION - ENGINE ASSEMBLY

(1) Attach lifting device and lower engine into
engine compartment.
(2) Align engine mounts and install fasteners but
do not tighten until all mounting bolts have been
installed.
-
(3) Install transmission case to engine block
tighten bolts to 102 N·m (75 ft. lbs.).
(4) Remove engine lifting device.
(5) Raise vehicle.
LH
MANIFOLD -