Installation - Pump (2.7L Engine); Installation - Pump (3.5L Engine) - Chrysler 2004 Concorde Service Manual

19 - 64 PUMP
PUMP (Continued)
the Installer into the end of the power steering pump
shaft (Fig. 15). Tighten the installer into pump shaft.
(4) Holding the Pulley Installer with one wrench
so it will not rotate, turn hex nut down threaded rod
of installer pushing the pulley onto the shaft of the
power steering pump (Fig. 15). Ensure that the tool
and the pulley remain aligned with the pump shaft
so pulley does not become cocked on shaft.
Fig. 15 Installing Power Steering Pump Pulley
1 - SPECIAL TOOL 6936
2 - POWER STEERING PUMP
3 - PULLEY
4 - SPECIAL TOOL C-4063
(5) Continue to push pulley onto shaft of power steer-
ing pump until Pulley Installer will no longer turn. This
will ensure the spacer provided is fully seated against
the front of the power steering pump shaft.
(6) Remove the Pulley Installer from the shaft of
the power steering pump. Remove the Spacer from
the hub of the power steering pump pulley.
(7) Verify the pulley turns properly on the pump
shaft.
INSTALLATION

INSTALLATION - PUMP (2.7L ENGINE)

(1) Install the power steering pump back in the
mounting bracket using the reverse sequence of its
removal.
NOTE: The long mounting bolt for the power steer-
ing pump is installed in the location where the
sleeve is in the tensioner bracket.
(2) Loosely install the 3 bolts mounting the power
steering pump to the mounting bracket.
NOTE: When tightening the power steering pump
mounting bolt going through the sleeve (Fig. 7) be
sure the sleeve is fully seated against the power
steering pump.
(3) Tighten the power steering pump mounting
bolts to a torque of 28 N·m (250 in. lbs.).
(4) Install the drive belt on the power steering
pump pulley. Refer to Cooling for required installa-
tion and tensioning procedure.
(5) Securely tighten the lock-nut on the pulley of
the drive belt tensioner (Fig. 6).
(6) Install the power steering pressure hose in the
pressure fitting of the power steering pump (Fig. 5).
Tighten the power steering fluid pressure hose tube
nut to a torque of 47 N·m (35 ft. lbs.).
(7) Install the power steering fluid return hose on
the power steering fluid reservoir. When installing
the hose clamp on the power steering fluid
return hose be sure the clamp is installed past
the upset bead on the nipple of the power steer-
ing fluid reservoir.
(8) Connect the battery ground cable onto the
ground stud located on the strut tower.
(9) Perform Power Steering Pump Initial Opera-
tion procedure to properly refill and bleed power
steering system.(Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE)

INSTALLATION - PUMP (3.5L ENGINE)

(1) Install the power steering pump back in the
mounting bracket using the reverse sequence of its
removal (Fig. 12).
(2) Loosely install all 3 bolts mounting the power
steering pump to the mounting bracket.
(3) Tighten the power steering pump mounting
bolts to a torque of 28 N·m (250 in. lbs.).
(4) Install the drive belt on the power steering
pump pulley. Refer to Cooling for required installa-
tion and tensioning procedure.
(5) Securely tighten the lock-nut on the pulley of
the drive belt tensioner (Fig. 11).
(6) Install the power steering pressure hose on the
pressure fitting of the power steering pump (Fig. 10).
Tighten the power steering fluid pressure hose tube
nut to a torque of 47 N·m (35 ft. lbs.).
(7) Install the power steering fluid supply hose
onto the supply fitting on power steering pump (Fig.
9). When installing the hose clamp on the power
steering fluid return hose be sure the clamp is
installed past the upset bead on the nipple of
the power steering fluid reservoir.
(8) Lower vehicle.
(9) Connect the battery ground cable onto the
ground stud located on the strut tower.
(10) Perform Power Steering Pump Initial Opera-
tion procedure to properly refill and bleed power
steering system. (Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE)
LH