Installation - Chrysler 2004 Concorde Service Manual

21 - 46 TRANSAXLE
42LE AUTOMATIC TRANSAXLE (Continued)
Fig. 147 Install Transaxle Oil Pan
1 - TRANSAXLE OIL PAN
Fig. 148 Install Input and Output Speed Sensors
1 - OUTPUT SPEED SENSOR
2 - INPUT SPEED SENSOR
reading. End play specifications are 0.13 to 0.64 mm
(0.005 to 0.025 inch). If not within specifications,
make the necessary thrust plate adjustment.

INSTALLATION

NOTE: If the Torque Converter assembly is being
replaced, it is necessary to restart the TCC Break-In
Strategy. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/POWERTRAIN
MODULE - STANDARD PROCEDURE)
(1) When installing transaxle, reverse the removal
procedure.
CAUTION: To prevent damage to the structural col-
lar, hand tighten all fasteners. This will ensure that
Fig. 149 Measure Input Shaft End Play Using Tool
1 - TOOL 8266–8
2 - TOOL 8266–2
3 - TOOL C-3339
the collar is flush against transmission and oil pan
before torquing to specifications.
(2) If the torque converter is being replaced, apply
a light coating of grease to the crankshaft pilot hole.
(3) Inspect the drive plate for cracks before rein-
stalling transaxle. If any cracks are found replace the
drive plate. Do not attempt to repair a cracked drive
plate.
CAUTION: The bolts for the torque converter are a
new short-headed design. Bolts from previous year
vehicles cannot be used.
(4) Always use new torque converter to drive plate
bolts.
NOTE: If the transaxle assembly, PCM, solenoid
pack or clutch plates have been replaced, perform
the Quick Learn Procedure. This program will allow
the transmission control module to compensate for
any parts replaced in the electronic transaxle sys-
tem.
CONTROL
(5) Check and/or adjust gearshift cable.
(6) Refill transaxle with Mopar ATF+4 (Automatic
Transmission Fluid) Type 9602.
8266—Typical
LH