Removal; Installation - Chrysler 2004 Concorde Service Manual

14 - 4 FUEL DELIVERY
FUEL LEVEL SENDING UNIT / SENSOR (Continued)

REMOVAL

Remove fuel pump module. Refer to Fuel Pump
Module in this section.
(1) Depress the retaining tab and remove the fuel
pump/level sensor connector from the bottom of the
fuel pump module electrical connector (Fig. 1).
Fig. 1 Fuel Pump/Level Sensor Connector
1 - TAB
2 - FUEL PUMP/LEVEL SENSOR CONNECTOR
3 - BOTTOM OF FUEL PUMP MODULE ELECTRICAL
CONNECTOR
(2) Remove wire terminal retaining clip from con-
nector (Fig. 2). Note the location of terminals for the
level sensor wires (Fig. 3).
Fig. 2 Wire Terminal Retaining Clip
1 - WIRE TERMINAL RETAINING CLIP
2 - FUEL PUMP/LEVEL SENSOR CONNECTOR
Fig. 3 Wire Terminal Identification
1 - LEVEL SENSOR GROUND
2 - FUEL PUMP –
3 - LEVEL SENSOR SIGNAL
4 - FUEL PUMP +
(3) Using special tool 7812 or an equivalent, push
level sensor signal and ground terminals out of the
connector (Fig. 4).
Fig. 4 Level Sensor Signal
1 - LEVEL SENSOR GROUND
2 - LEVEL SENSOR SIGNAL
(4) Insert a screwdriver between the fuel pump
module and the top of the level sensor housing (Fig.
5). Push level sensor down slightly.
(5) Slide level sensor wires through standpipe
inside fuel pump module (Fig. 6).
(6) Slide level sensor out of installation channel
(Fig. 5).

INSTALLATION

(1) Insert level sensor wires in bottom of stand-
pipe.
LH