Chrysler 2004 Concorde Service Manual page 1272

21 - 92 TRANSAXLE
FINAL DRIVE (Continued)
(39) Install rear transfer shaft cup into case (Fig.
221).
Fig. 221 Rear Transfer Bearing Cup
1 - REAR TRANSFER BEARING CUP
2 - TRANSFER SHAFT
CAUTION: Properly seated cups are essential in
correctly setting bearing preload.
(40) Use special tool 6560 to press cup into case
(Fig. 222).
Fig. 222 Rear Transfer Shaft Cup Installation
1 - ARBOR PRESS
2 - SPECIAL TOOL 6560
(41) Install Transfer shaft preload shim (Fig. 223).
Use the original shim that was taken out of trans-
axle if possible. If original shim is not available, use
the thickest shim as a starting point. Refer to Trans-
fer Shaft Rear Shim Chart for available sizes.
Fig. 223 Transfer Preload Shim Installation
1 - TRANSFER SHAFT PRELOAD SHIM
2 - TRANSFER SHAFT
Transfer Shaft Rear Shim Chart
(42) Install rear transfer shaft cone. Press cone on
transfer shaft using Tool 6560.
(43) Remove transfer shaft support fixture (special
tool 6595).
CAUTION: Always use a new transfer shaft nut. Do
not reuse old transfer shaft nut.
LH