Chrysler 2004 Concorde Service Manual page 1308

21 - 128 TRANSAXLE
SEAL - TRANSFER SHAFT (Continued)
(5) Index the inner differential adjuster with a
cross hair as shown in (Fig. 344).
Fig. 344 Indexing Inner Adjuster
1 - INNER ADJUSTER
2 - ADJUSTER LOCK
3 - CROSS HAIR MARKS
CAUTION: If short stub shaft has corrosion, use
caution when removing differential cover. Inspect
seal and shaft for damage after removal of cover.
Replace shaft and/or seal as required.
(6) Index outer adjuster (Fig. 345). Remove lock
bracket and back out adjuster exactly one revolution.
Then remove differential cover.
(7) Remove The inner adjuster lock bracket. Then
remove the inner adjuster.
CAUTION: Keep the inner adjuster for reinstallation.
(8) Remove the transfer shaft nut, rear cone, rear
cup, oil baffle, rear shim, transfer shaft and transfer
shaft seals. Refer to appropriate procedures within
this section for detailed removal and installation pro-
cedures if required.
CAUTION: Keep rear shim and rear bearing cup
cone for reinstallation.
Fig. 345 Indexing Outer Adjuster
1 - INDEXING MARKS
2 - STUB SHAFT
3 - OUTER ADJUSTER
4 - ADJUSTER LOCK
INSTALLATION
(1) Install transfer shaft, transfer shaft seals, oil
baffle, rear cup, rear shim, rear cone and a new nut.
Refer to appropriate procedures within this section
for detailed removal and installation procedures if
required.
(2) Install a new o-ring onto the inner adjuster.
(3) Lube inner adjuster threads and o-ring with
gear oil and reinstall to the cross haired index
marks.
(4) Reinstall the inner adjuster locking bracket.
(5) Install the differential carrier. Install stub
shaft seal protector.
(6) Install the differential cover/outer adjuster
assembly with Mopar Silicone Sealant applied.
Install and tighten differential cover bolts.
(7) Tighten the outer adjuster 3/4 of a turn. Seat
bearings by turning differential carrier three or four
turns in both directions. Finish tightening the
adjuster 1/4 turn to its index mark (original location).
(8) Reinstall the outer adjuster locking bracket.
LH