Flywheel Removal And Installation - Suzuki GF60A Service Manual

Flywheel Removal and Installation

Removal
CAUTION
Prior to removing flywheel, disconnect
battery cables from battery.
1) Remove the ring gear cover.
Refer to "Ring Gear Cover Removal and Installation"
in Section 1D (Page 1D-2).
2) Loosen flywheel bolt 2 – 3 turns.
NOTE
Do not remove flywheel bolt at this time.
This bolt prevents damage to the crankshaft
when using flywheel remover tools.
Special tool
(A): 09930–48720 (Flywheel holder)
3) Using special tools, loosen flywheel from crankshaft.
Special tool
(B): 09930–39411 (Flywheel remover)
(C): 09930–39420 (Flywheel remover bolts)
4) Remove the flywheel bolt (1), washer (2), flywheel
ZAJ6111B06002
Installation
Installation is reverse order of removal with special
attention to the following steps.
• Clean flywheel and crankshaft mating surfaces with
cleaning solvent.
• Apply engine oil lightly to flywheel bolt before
installing.
(A)
IAJ6111B0005-01
• Tighten flywheel bolt to specified torque.
Special tool
Tightening torque
Flywheel bolt (a): 166 N·m (16.6 kgf-m, 120 lbf-ft)
(C)
(B)
IAJ6111B0007-01
• After installing flywheel and torquing bolt to
specification, check air gap between CKP sensor and
flywheel reluctor bars.
Refer to "CKP Sensor Removal and Installation" in
Section 1C (Page 1C-9).
CKP sensor air gap
0.75 mm (0.030 in)
(3) and key (4).
(A): 09930–48720 (Flywheel holder)
Charging System: 1K-4
1
2
3
4
I9J0111B0011-01
I9J0111B0013-01
(a)
(A)
IAJ6111B0006-01