Lower Unit Assembly - Suzuki GF60A Service Manual

3A-16 Right Hand Rotation Unit:
4) Grease the inner lips of oil seal.
With the lips facing away from driveshaft bearing,
place seal in position and drive it into the bearing
housing.
5) Assemble the driveshaft bearing housing. Refer to
"Lower Unit Assembly" (Page 3A-16).

Lower Unit Assembly

Assembly is in reverse order of disassembly with special
attention to the following steps.
CAUTION
• Make sure that all parts used in assembly
are clean and lubricated.
• It is recommended that all seals, gaskets
and O-rings be replaced with new on
assembly.
• After assembly, check parts for tightness
and smoothness of operation.
• Before final assembly, be absolutely
certain that all gear contact, shim
adjustments and tolerances are correct.
Failure to correctly adjust these areas will
result in lower unit damage. Refer to
"Lower Unit Gears - Shimming and
Adjustment" (Page 3A-22).
Shift Cam and Shift Rod
• Attach lower shift rod guide (1) to shift rod (2), then
secure it with the pin (3).
• Attach shift cam (4) to shift rod, then insert pin (5).
5
Direction of
water pump case
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3
2
1
4
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• Insert the plate (6), spring (7) and detent ball (8) into
gearcase.
7
6
• Install the shift rod/cam assembly to gearcase.
NOTE
Be sure the stepped section "A" of shift cam
faces towards propeller shaft. Also be sure
the rear side of the shift cam (with detent
notch) is positioned over the detent ball (8) in
the gearcase.
"A"
Forward Gear
• Place the forward gear bearing (1) and back-up shim
(2) in position, then install forward gear (3).
8
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3
2
1
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